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IAC Assessment: CW0112
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IAC Assessment: CW0112
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IAC Center Case Western Reserve University
Assessment Year 2020
Principal Product metal parts
NAICS 333519 - Rolling Mill and Other Metalworking Machinery Manufacturing
SIC 3549 - Metalworking Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 90,000
Annual Production 100,000 Units
Production Hrs. Annual 5,876
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $150,211 1,576,400 kWh $0.10
Electricity Fees $24,889 - $ -
Natural Gas $82,842 30,842 MMBtu $2.69
TOTAL ENERGY COSTS $257,943
RECOMMENDED SAVINGS* $860,797 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $845,991
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Fees Natural Gas One-time Revenue or Avoided Cost Primary Product
$ kWh $ $ $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,912
Cost:
$330
$5,912 62,234 - - - - - - - - $5,912
62,234
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,658
Cost:
$100
$1,658 17,447 - - - - - - - - $1,658
17,447
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,643
Cost:
$848
$2,643 27,820 - - - - - - - - $2,643
27,820
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$1,678
Cost:
$800
$1,678 17,663 - - - - - - - - $1,678
17,663
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,268
Cost:
$3,429
- - $(-650) - $2,918 1,061 - - - - -
-
kWh
$(-650)
-
$
$2,918
1,061
MMBtu
-
-
$
-
-
$
06: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$15,861
Cost:
$10,000
- - - - - - $15,861 - - - -
-
kWh
-
-
$
-
-
MMBtu
$15,861
-
$
-
-
$
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$3,966
Cost:
$800
- - - - $3,966 1,481 - - - - -
-
kWh
-
-
$
$3,966
1,481
MMBtu
-
-
$
-
-
$
08: 2.7291 RESCHEDULE AND REARRANGE MULTIPLE-SOURCE HEATING SYSTEMS Savings:
$7,871
Cost:
$14,588
$4,158 43,772 - - $3,713 1,384 - - - - $4,158
43,772
kWh
-
-
$
$3,713
1,384
MMBtu
-
-
$
-
-
$
09: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$51,045
Cost:
$2,000
- - - - - - - - $51,045 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
$
$51,045
-
$
10: 3.2176 INCREASE USE OF AUTOMATION Savings:
$749,435
Cost:
$60,000
- - - - - - - - $749,435 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
$
$749,435
-
$
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,024
Cost:
$6,471
$(-439) (-4,625) - - $2,464 918 - - - - $(-439)
(-4,625)
kWh
-
-
$
$2,464
918
MMBtu
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$342
Cost:
-
$342 3,595 - - - - - - - - $342
3,595
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,095
Cost:
$16,500
$16,095 169,417 - - - - - - - - $16,095
169,417
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$860,797
Cost:
$115,866
$32,046 337,324 $(-650) - $13,061 4,844 $15,861 - $800,480 - $32,046
337,324
kWh
$(-650)
-
$
$13,061
4,844
MMBtu
$15,861
-
$
$800,480
-
$
TOTAL IMPLEMENTED Savings:
$845,991
Cost:
$90,530
$25,684 270,357 - - $3,966 1,481 $15,861 - $800,480 - $25,684
270,357
kWh
-
-
$
$3,966
1,481
MMBtu
$15,861
-
$
$800,480
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Fees Natural Gas One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Fees Natural Gas One-time Revenue or Avoided Cost Primary Product