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IAC Assessment: CW0113
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IAC Assessment: CW0113
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IAC Center Case Western Reserve University
Assessment Year 2020
Principal Product Injection Molding for Gas, Automotive, Health and Beauty
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 50,000
Annual Production 4 Tons
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $170,869 2,994,746 kWh $0.06
Electricity Demand $54,083 6,678 kW-months/year $8.10
Electricity Fees $2,856 - $ -
Natural Gas $1,458 271 MMBtu $5.38
TOTAL ENERGY COSTS $230,749
RECOMMENDED SAVINGS* $140,647 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,772
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Primary Product Electricity Usage Electricity Demand Electricity Fees Primary Product
$ kWh $ kW-months/year $ $ $ $
01: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$3,565
Cost:
$1,858
$3,565 62,544 - - - - - - $3,565
62,544
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$104,454
Cost:
$200,550
$10,602 186,017 $(-10,965) (-1,349) - - $104,817 - $10,602
186,017
kWh
$(-10,965)
(-1,349)
kW-months/year
-
-
$
$104,817
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$941
Cost:
$105
$941 16,515 - - - - - - $941
16,515
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$656
Cost:
$810
$656 11,502 - - - - - - $656
11,502
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$583
Cost:
$1,600
$583 10,235 - - - - - - $583
10,235
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,673
Cost:
$2,250
- - - - $13,673 - - - -
-
kWh
-
-
kW-months/year
$13,673
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,683
Cost:
$10,280
$9,846 172,737 $2,935 361 $902 - - - $9,846
172,737
kWh
$2,935
361
kW-months/year
$902
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,092
Cost:
$1,969
$3,092 54,250 - - - - - - $3,092
54,250
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$140,647
Cost:
$219,422
$29,285 513,800 $(-8,030) (-988) $14,575 - $104,817 - $29,285
513,800
kWh
$(-8,030)
(-988)
kW-months/year
$14,575
-
$
$104,817
-
$
TOTAL IMPLEMENTED Savings:
$18,772
Cost:
$13,843
$14,935 262,031 $2,935 361 $902 - - - $14,935
262,031
kWh
$2,935
361
kW-months/year
$902
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Primary Product Electricity Usage Electricity Demand Electricity Fees Primary Product