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IAC Assessment: CW0115
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IAC Assessment: CW0115
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Case Western Reserve University
Assessment Year 2020
Principal Product Mold Design, Tooling Construction, plastic injection molding
NAICS 333511 - Industrial Mold Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $1,000,000-$5,000,000
# of Employees 25
Plant Area (Sq.Ft.) 23,000
Annual Production 300 Pieces
Production Hrs. Annual 6,935
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $90,403 811,680 kWh $0.11
Natural Gas $5,997 906 MMBtu $6.62
TOTAL ENERGY COSTS $99,136
RECOMMENDED SAVINGS* $9,833 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,610
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Water Consumption Electricity Usage Personnel Changes Water Consumption
$ kWh $ $ $ Tgal
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$186
Cost:
$1,350
$186 1,680 - - - - $186
1,680
kWh
-
-
$
-
-
Tgal
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,893
Cost:
$10,137
$1,893 17,070 - - - - $1,893
17,070
kWh
-
-
$
-
-
Tgal
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$233
Cost:
$22
$233 2,097 - - - - $233
2,097
kWh
-
-
$
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$333
Cost:
$90
$333 2,999 - - - - $333
2,999
kWh
-
-
$
-
-
Tgal
05: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$3,922
Cost:
$10,595
- - - - $3,922 - -
-
kWh
-
-
$
$3,922
-
Tgal
06: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$28
Cost:
$188
- - - - $28 - -
-
kWh
-
-
$
$28
-
Tgal
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$221
Cost:
$250
$221 1,996 - - - - $221
1,996
kWh
-
-
$
-
-
Tgal
08: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$3,017
Cost:
$10,620
$217 1,960 $2,800 - - - $217
1,960
kWh
$2,800
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$9,833
Cost:
$33,252
$3,083 27,802 $2,800 - $3,950 - $3,083
27,802
kWh
$2,800
-
$
$3,950
-
Tgal
TOTAL IMPLEMENTED Savings:
$3,610
Cost:
$10,920
$783 7,056 $2,800 - $28 - $783
7,056
kWh
$2,800
-
$
$28
-
Tgal
Savings
Cost
$ kWh $ $ $ Tgal
Electricity Usage Personnel Changes Water Consumption Electricity Usage Personnel Changes Water Consumption