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IAC Assessment: CW0115
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IAC Assessment: CW0115
IAC Center Case Western Reserve University
Assessment Year 2020
Principal Product Mold Design, Tooling Construction, plastic injection molding
NAICS 333511 - Industrial Mold Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $1,000,000-$5,000,000
# of Employees 25
Plant Area (Sq.Ft.) 23,000
Annual Production 300 Pieces
Production Hrs. Annual 6,935
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $90,403 811,680 kWh $0.11
Natural Gas $5,997 906 MMBtu $6.62
TOTAL ENERGY COSTS $99,136
RECOMMENDED SAVINGS* $9,833 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,610
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Water Consumption Electricity Usage Personnel Changes Water Consumption
$ kWh $ $ $ Tgal
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$186
Cost:
$1,350
$186 1,680 - - - - $186
1,680
kWh
-
-
$
-
-
Tgal
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,893
Cost:
$10,137
$1,893 17,070 - - - - $1,893
17,070
kWh
-
-
$
-
-
Tgal
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$233
Cost:
$22
$233 2,097 - - - - $233
2,097
kWh
-
-
$
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$333
Cost:
$90
$333 2,999 - - - - $333
2,999
kWh
-
-
$
-
-
Tgal
05: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$3,922
Cost:
$10,595
- - - - $3,922 - -
-
kWh
-
-
$
$3,922
-
Tgal
06: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$28
Cost:
$188
- - - - $28 - -
-
kWh
-
-
$
$28
-
Tgal
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$221
Cost:
$250
$221 1,996 - - - - $221
1,996
kWh
-
-
$
-
-
Tgal
08: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$3,017
Cost:
$10,620
$217 1,960 $2,800 - - - $217
1,960
kWh
$2,800
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$9,833
Cost:
$33,252
$3,083 27,802 $2,800 - $3,950 - $3,083
27,802
kWh
$2,800
-
$
$3,950
-
Tgal
TOTAL IMPLEMENTED Savings:
$3,610
Cost:
$10,920
$783 7,056 $2,800 - $28 - $783
7,056
kWh
$2,800
-
$
$28
-
Tgal
Savings
Cost
$ kWh $ $ $ Tgal
Electricity Usage Personnel Changes Water Consumption Electricity Usage Personnel Changes Water Consumption