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IAC Assessment: CW0121
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IAC Assessment: CW0121
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IAC Center Case Western Reserve University
Assessment Year 2022
Principal Product Stump grinders, Forestry mulchers
NAICS 333120 - Construction Machinery Manufacturing
SIC 3531 - Construction Machinery
Sales $50,000,000-$100,000,000
# of Employees 230
Plant Area (Sq.Ft.) 400,000
Annual Production 5,226,553 Pounds
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,285 2,206,532 kWh $0.04
Electricity Demand $37,840 5,398 kW-months/year $7.01
Electricity Fees $232,075 - $ -
Natural Gas $95,141 17,546 MMBtu $5.42
TOTAL ENERGY COSTS $462,341
RECOMMENDED SAVINGS* $204,811 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $109,741
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$3,129
Cost:
$400
$1,332 30,201 $784 112 $1,013 187 - - - - $1,332
30,201
kWh
$784
112
kW-months/year
$1,013
187
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,231
Cost:
$26,058
$14,231 332,693 - - - - - - - - $14,231
332,693
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$3,746
Cost:
$265
- - - - $3,746 691 - - - - -
-
kWh
-
-
kW-months/year
$3,746
691
MMBtu
-
-
$
-
-
$
04: 3.2173 CONVERT TO ROBOTIC PAINTING Savings:
$93,600
Cost:
$33,000
- - - - - - $93,600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$93,600
-
$
-
-
$
05: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$31,088
Cost:
$86,330
- - - - $31,088 5,736 - - - - -
-
kWh
-
-
kW-months/year
$31,088
5,736
MMBtu
-
-
$
-
-
$
06: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$461
Cost:
$517
- - - - $461 85 - - - - -
-
kWh
-
-
kW-months/year
$461
85
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,581
Cost:
-
$1,581 35,852 - - - - - - - - $1,581
35,852
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$925
Cost:
$810
$925 20,977 - - - - - - - - $925
20,977
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$608
Cost:
$165
$608 13,785 - - - - - - - - $608
13,785
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$6,639
Cost:
$5,500
- - - - - - - - $6,639 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$6,639
-
$
11: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$545
Cost:
$90
- - - - - - - - $545 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$545
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$48,258
Cost:
$14,344
- - - - - - - - $48,258 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$48,258
-
$
TOTAL RECOMMENDED Savings:
$204,811
Cost:
$167,479
$18,677 433,507 $784 112 $36,308 6,699 $93,600 - $55,442 - $18,677
433,507
kWh
$784
112
kW-months/year
$36,308
6,699
MMBtu
$93,600
-
$
$55,442
-
$
TOTAL IMPLEMENTED Savings:
$109,741
Cost:
$133,579
$17,752 412,530 $784 112 $36,308 6,699 - - $54,897 - $17,752
412,530
kWh
$784
112
kW-months/year
$36,308
6,699
MMBtu
-
-
$
$54,897
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost