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IAC Assessment: DL0009
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IAC Assessment: DL0009
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IAC Center University of Delaware
Assessment Year 2007
Principal Product speciality chemicals
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 200,000
Annual Production 20,505,052 Pounds
Production Hrs. Annual 8,736
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $812,270 9,880,861 kWh $0.08
Natural Gas $1,076,399 121,626 MMBtu $8.85
TOTAL ENERGY COSTS $1,888,669
RECOMMENDED SAVINGS* $122,157 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,917
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$28,059
Cost:
$10,000
- - - - $28,059 3,020 -
-
kWh
-
-
kW-months/year
$28,059
3,020
MMBtu
02: 2.5194 REDESIGN PROCESS Savings:
$15,567
Cost:
$6,300
$15,567 158,850 - - - - $15,567
158,850
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$11,200
Cost:
$60,000
- - - - $11,200 1,203 -
-
kWh
-
-
kW-months/year
$11,200
1,203
MMBtu
04: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$10,793
Cost:
$11,313
- - - - $10,793 1,162 -
-
kWh
-
-
kW-months/year
$10,793
1,162
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,192
Cost:
$50,000
$11,192 117,806 - - - - $11,192
117,806
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,454
Cost:
-
$5,454 57,408 - - - - $5,454
57,408
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,890
Cost:
$695
$4,890 51,469 - - - - $4,890
51,469
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,941
Cost:
$590
- - - - $1,941 199 -
-
kWh
-
-
kW-months/year
$1,941
199
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,924
Cost:
$3,809
$4,048 42,837 $876 103 - - $4,048
42,837
kWh
$876
103
kW-months/year
-
-
MMBtu
10: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$4,500
Cost:
$4,968
- - - - $4,500 480 -
-
kWh
-
-
kW-months/year
$4,500
480
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,550
Cost:
$20,000
$2,493 27,389 $57 4 - - $2,493
27,389
kWh
$57
4
kW-months/year
-
-
MMBtu
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$310
Cost:
$160
$310 3,300 - - - - $310
3,300
kWh
-
-
kW-months/year
-
-
MMBtu
13: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$302
Cost:
$10,000
$153 1,558 - - $149 16 $153
1,558
kWh
-
-
kW-months/year
$149
16
MMBtu
14: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$20,475
Cost:
$1,275,000
$20,475 225,000 - - - - $20,475
225,000
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$122,157
Cost:
$1,452,835
$64,582 685,617 $933 107 $56,642 6,080 $64,582
685,617
kWh
$933
107
kW-months/year
$56,642
6,080
MMBtu
TOTAL IMPLEMENTED Savings:
$51,917
Cost:
$94,504
$22,776 241,059 $933 107 $28,208 3,036 $22,776
241,059
kWh
$933
107
kW-months/year
$28,208
3,036
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas