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IAC Assessment: DS0050
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IAC Assessment: DS0050
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IAC Center South Dakota State
Assessment Year 1996
Principal Product Metal Fabrication
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 51,025
Annual Production 6,068,938 Pounds
Production Hrs. Annual 6,660
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $79,451 2,219,812 kWh $0.04
Electricity Demand $28,162 7,716 kW-months/year $3.65
Electricity Fees $1,329 - $ -
Natural Gas $42,439 4,154 MMBtu $10.22
TOTAL ENERGY COSTS $283,978
RECOMMENDED SAVINGS* $94,006 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $94,006
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz)
$ kWh $ kW-months/year $ gal $ lb
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,357
Cost:
$8,346
$1,809 50,410 $548 150 - - - - $1,809
50,410
kWh
$548
150
kW-months/year
-
-
gal
-
-
lb
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,931
Cost:
$1,299
$1,475 39,859 $456 125 - - - - $1,475
39,859
kWh
$456
125
kW-months/year
-
-
gal
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,213
Cost:
$220
$5,213 144,783 - - - - - - $5,213
144,783
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$895
Cost:
-
$895 24,912 - - - - - - $895
24,912
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
05: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$19,183
Cost:
$4,200
- - - - $19,057 656 $126 36 -
-
kWh
-
-
kW-months/year
$19,057
656
gal
$126
36
lb
06: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$64,427
Cost:
$6,000
- - - - $64,364 1,698 $63 3 -
-
kWh
-
-
kW-months/year
$64,364
1,698
gal
$63
3
lb
TOTAL RECOMMENDED Savings:
$94,006
Cost:
$20,065
$9,392 259,964 $1,004 275 $83,421 2,354 $189 39 $9,392
259,964
kWh
$1,004
275
kW-months/year
$83,421
2,354
gal
$189
39
lb
TOTAL IMPLEMENTED Savings:
$94,006
Cost:
$20,065
$9,392 259,964 $1,004 275 $83,421 2,354 $189 39 $9,392
259,964
kWh
$1,004
275
kW-months/year
$83,421
2,354
gal
$189
39
lb
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz)