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IAC Assessment: DS0059
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IAC Assessment: DS0059
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IAC Center South Dakota State
Assessment Year 1996
Principal Product Crop Shredders, Snow Blowers, Rock Pickers
NAICS n/a
SIC 3523 - Farm Machinery And Equipment
Sales $5,000,000-$10,000,000
# of Employees 65
Plant Area (Sq.Ft.) 70,000
Annual Production 2,590 Pieces
Production Hrs. Annual 2,385
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $14,384 464,244 kWh $0.03
Electricity Demand $20,452 2,764 kW-months/year $7.40
Electricity Fees $1,781 - $ -
Natural Gas $16,778 3,583 MMBtu $4.68
TOTAL ENERGY COSTS $81,554
RECOMMENDED SAVINGS* $29,541 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,707
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$868
Cost:
$2,959
$244 7,913 $624 84 - - - - - - - - $244
7,913
kWh
$624
84
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,518
Cost:
$12,579
$1,144 36,928 $1,374 186 - - - - - - - - $1,144
36,928
kWh
$1,374
186
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,316
Cost:
$2,150
- - - - - - - - - - $1,316 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$1,316
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,395
Cost:
$260
$871 28,136 $524 71 - - - - - - - - $871
28,136
kWh
$524
71
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$17,650
Cost:
$6,080
- - - - - - - - $17,650 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$17,650
-
$
-
-
$
06: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$3,029
Cost:
$2,400
- - - - $3,029 647 - - - - - - -
-
kWh
-
-
kW-months/year
$3,029
647
MMBtu
-
-
lb
-
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,765
Cost:
$4,750
- - - - - - $2,765 27,600 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,765
27,600
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$29,541
Cost:
$31,178
$2,259 72,977 $2,522 341 $3,029 647 $2,765 27,600 $17,650 - $1,316 - $2,259
72,977
kWh
$2,522
341
kW-months/year
$3,029
647
MMBtu
$2,765
27,600
lb
$17,650
-
$
$1,316
-
$
TOTAL IMPLEMENTED Savings:
$25,707
Cost:
$16,449
$1,115 36,049 $1,148 155 $3,029 647 $2,765 27,600 $17,650 - - - $1,115
36,049
kWh
$1,148
155
kW-months/year
$3,029
647
MMBtu
$2,765
27,600
lb
$17,650
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Ancillary Material Cost