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IAC Assessment: DS0060
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IAC Assessment: DS0060
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IAC Center South Dakota State
Assessment Year 1996
Principal Product Metal Finishing
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 120
Plant Area (Sq.Ft.) 90,000
Annual Production 100,000 Pieces
Production Hrs. Annual 6,240
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $243,656 7,601,407 kWh $0.03
Electricity Demand $118,543 19,536 kW-months/year $6.07
Electricity Fees $15,300 - $ -
Natural Gas $104,312 43,752 MMBtu $2.38
TOTAL ENERGY COSTS $505,755
RECOMMENDED SAVINGS* $31,615 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,471
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,522
Cost:
$18,920
$4,512 140,973 $2,010 331 - - - - - - $4,512
140,973
kWh
$2,010
331
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,272
Cost:
$2,628
$813 25,498 $459 76 - - - - - - $813
25,498
kWh
$459
76
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,581
Cost:
$220
$1,268 39,566 $313 52 - - - - - - $1,268
39,566
kWh
$313
52
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,872
Cost:
$7,925
- - - - $4,872 2,047 - - - - -
-
kWh
-
-
kW-months/year
$4,872
2,047
MMBtu
-
-
Tgal
-
-
lb
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$5,958
Cost:
$4,750
- - - - - - - - $5,958 24,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$5,958
24,000
lb
06: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$11,410
Cost:
$1,100
- - - - - - $11,410 748,800 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,410
748,800
Tgal
-
-
lb
TOTAL RECOMMENDED Savings:
$31,615
Cost:
$35,543
$6,593 206,037 $2,782 459 $4,872 2,047 $11,410 748,800 $5,958 24,000 $6,593
206,037
kWh
$2,782
459
kW-months/year
$4,872
2,047
MMBtu
$11,410
748,800
Tgal
$5,958
24,000
lb
TOTAL IMPLEMENTED Savings:
$25,471
Cost:
$24,990
$5,780 180,539 $2,323 383 - - $11,410 748,800 $5,958 24,000 $5,780
180,539
kWh
$2,323
383
kW-months/year
-
-
MMBtu
$11,410
748,800
Tgal
$5,958
24,000
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz)