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IAC Assessment: DS0078
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IAC Assessment: DS0078
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IAC Center South Dakota State
Assessment Year 1997
Principal Product Plastic Bags
NAICS n/a
SIC 2673 - Bags: Plastics, Laminated, & Coated
Sales $10,000,000-$50,000,000
# of Employees 295
Plant Area (Sq.Ft.) 232,110
Annual Production 79,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $719,178 24,518,758 kWh $0.03
Electricity Demand $267,283 38,196 kW-months/year $7.00
Electricity Fees $59,511 - $ -
Natural Gas $62,003 14,863 MMBtu $4.17
TOTAL ENERGY COSTS $1,121,091
RECOMMENDED SAVINGS* $822,407 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,148
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,806
Cost:
$28,425
$2,593 88,511 $1,213 173 - - - - - - - - $2,593
88,511
kWh
$1,213
173
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,342
Cost:
$750
$4,342 148,300 - - - - - - - - - - $4,342
148,300
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,866
Cost:
$17,925
$7,338 250,586 $2,528 361 - - - - - - - - $7,338
250,586
kWh
$2,528
361
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$14,716
Cost:
$19,230
$13,456 459,261 $1,260 180 - - - - - - - - $13,456
459,261
kWh
$1,260
180
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
05: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,360
Cost:
$100
- - - - - - - - $1,360 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$1,360
-
$
-
-
$
06: 3.2176 INCREASE USE OF AUTOMATION Savings:
$752,148
Cost:
$810,000
$(-24,732) (-575,029) - - - - $776,880 - - - - - $(-24,732)
(-575,029)
kWh
-
-
kW-months/year
-
-
lb
$776,880
-
$
-
-
$
-
-
$
07: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$36,169
Cost:
-
- - - - $576 109,694 $(-2,800) - - - $38,393 - -
-
kWh
-
-
kW-months/year
$576
109,694
lb
$(-2,800)
-
$
-
-
$
$38,393
-
$
TOTAL RECOMMENDED Savings:
$822,407
Cost:
$876,430
$2,997 371,629 $5,001 714 $576 109,694 $774,080 - $1,360 - $38,393 - $2,997
371,629
kWh
$5,001
714
kW-months/year
$576
109,694
lb
$774,080
-
$
$1,360
-
$
$38,393
-
$
TOTAL IMPLEMENTED Savings:
$8,148
Cost:
$29,175
$6,935 236,811 $1,213 173 - - - - - - - - $6,935
236,811
kWh
$1,213
173
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost