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IAC Assessment: DS0102
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IAC Assessment: DS0102
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IAC Center South Dakota State
Assessment Year 1998
Principal Product Construction and Maintenance Vehicles
NAICS n/a
SIC 3312 - Blast Furnaces And Steel Mills
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 54,000
Annual Production 180 Pieces
Production Hrs. Annual 2,000
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $21,672 699,297 kWh $0.03
Electricity Demand $17,628 2,328 kW-months/year $7.57
Electricity Fees $1,665 - $ -
Natural Gas $12,712 3,611 MMBtu $3.52
TOTAL ENERGY COSTS $63,216
RECOMMENDED SAVINGS* $13,073 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,172
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Electricity Fees Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ $ $ Tgal $ lb $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,348
Cost:
$4,800
$1,232 39,859 $1,116 148 - - - - - - - - - - - - $1,232
39,859
kWh
$1,116
148
kW-months/year
-
-
$
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$602
Cost:
$180
$284 9,086 $318 42 - - - - - - - - - - - - $284
9,086
kWh
$318
42
kW-months/year
-
-
$
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$438
Cost:
$985
- - - - $438 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$438
-
$
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$3,270
Cost:
$172
- - - - - - - - $3,270 1,500 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$3,270
1,500
lb
-
-
$
-
-
$
-
-
Tgal
05: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$875
Cost:
$1,023
- - - - - - $476 257,400 - - - - - - $399 - -
-
kWh
-
-
kW-months/year
-
-
$
$476
257,400
Tgal
-
-
lb
-
-
$
-
-
$
$399
-
Tgal
06: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$4,588
Cost:
$3,000
- - - - - - - - - - - - $4,588 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
lb
-
-
$
$4,588
-
$
-
-
Tgal
07: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$952
Cost:
$1,695
- - - - - - - - - - $952 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
lb
$952
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$13,073
Cost:
$11,855
$1,516 48,945 $1,434 190 $438 - $476 257,400 $3,270 1,500 $952 - $4,588 - $399 - $1,516
48,945
kWh
$1,434
190
kW-months/year
$438
-
$
$476
257,400
Tgal
$3,270
1,500
lb
$952
-
$
$4,588
-
$
$399
-
Tgal
TOTAL IMPLEMENTED Savings:
$7,172
Cost:
$6,847
$1,516 48,945 $1,434 190 - - - - $3,270 1,500 $952 - - - - - $1,516
48,945
kWh
$1,434
190
kW-months/year
-
-
$
-
-
Tgal
$3,270
1,500
lb
$952
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Electricity Fees Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Water Consumption