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IAC Assessment: DS0110
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IAC Assessment: DS0110
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IAC Center South Dakota State
Assessment Year 1998
Principal Product Steel Pedestrian Bridges and Grain Bin Hoppers
NAICS n/a
SIC 3440 -
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 69,000
Annual Production 600 Pieces
Production Hrs. Annual 2,444
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $28,679 804,807 kWh $0.04
Electricity Demand $32,784 4,680 kW-months/year $7.01
LPG $23,535 3,637 MMBtu $6.47
Fuel Oil #2 $5,583 834 MMBtu $6.69
TOTAL ENERGY COSTS $93,495
RECOMMENDED SAVINGS* $150,979 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,918
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand LPG Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,901
Cost:
$3,030
$880 24,326 $840 120 - - - - - - $181 - - - - - $880
24,326
kWh
$840
120
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$181
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$747
Cost:
$763
- - - - $747 242 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$747
242
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$791
Cost:
$1,595
- - - - $791 226 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$791
226
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$960
Cost:
$4,750
- - $(-59) (-8) - - - - $648 13,200 $(-157) - $528 - - - -
-
kWh
$(-59)
(-8)
kW-months/year
-
-
MMBtu
-
-
gal
$648
13,200
lb
$(-157)
-
$
$528
-
$
-
-
$
05: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$136,736
Cost:
$12,000
- - - - - - - - - - $11,558 - - - $125,178 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$11,558
-
$
-
-
$
$125,178
-
$
06: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$2,574
Cost:
$12,130
- - - - - - - - - - $1,866 - - - $708 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$1,866
-
$
-
-
$
$708
-
$
07: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$7,270
Cost:
$1,200
- - - - - - $7,270 784 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,270
784
gal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$150,979
Cost:
$35,468
$880 24,326 $781 112 $1,538 468 $7,270 784 $648 13,200 $13,448 - $528 - $125,886 - $880
24,326
kWh
$781
112
kW-months/year
$1,538
468
MMBtu
$7,270
784
gal
$648
13,200
lb
$13,448
-
$
$528
-
$
$125,886
-
$
TOTAL IMPLEMENTED Savings:
$9,918
Cost:
$4,993
$880 24,326 $840 120 $747 242 $7,270 784 - - $181 - - - - - $880
24,326
kWh
$840
120
kW-months/year
$747
242
MMBtu
$7,270
784
gal
-
-
lb
$181
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand LPG Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand LPG Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material