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IAC Assessment: DS0130
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IAC Assessment: DS0130
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Gear Drives
NAICS n/a
SIC 3568 - Power Transmission Equipment, Nec
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 161,700
Annual Production 170,000 Pieces
Production Hrs. Annual 6,380
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $244,513 7,571,806 kWh $0.03
Electricity Demand $103,966 15,036 kW-months/year $6.91
Electricity Fees $21,332 - $ -
Natural Gas $97,023 25,570 MMBtu $3.79
TOTAL ENERGY COSTS $453,846
RECOMMENDED SAVINGS* $66,765 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,262
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,448
Cost:
$7,644
$2,445 76,495 $1,003 144 - - - - - - $2,445
76,495
kWh
$1,003
144
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$988
Cost:
$750
- - $988 143 - - - - - - -
-
kWh
$988
143
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,384
Cost:
$2,175
- - - - $3,384 893 - - - - -
-
kWh
-
-
kW-months/year
$3,384
893
MMBtu
-
-
$
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,845
Cost:
$100
$1,845 57,737 - - - - - - - - $1,845
57,737
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,359
Cost:
$300
$969 30,188 $390 56 - - - - - - $969
30,188
kWh
$390
56
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,683
Cost:
$756
$2,069 64,478 $614 89 - - - - - - $2,069
64,478
kWh
$614
89
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$42,908
Cost:
$3,800
- - - - - - - - $42,908 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$42,908
-
$
08: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$1,750
Cost:
$1,000
- - - - - - $1,750 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,750
-
$
-
-
$
09: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$8,400
Cost:
$55,000
- - - - - - $8,400 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,400
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$66,765
Cost:
$71,525
$7,328 228,898 $2,995 432 $3,384 893 $10,150 - $42,908 - $7,328
228,898
kWh
$2,995
432
kW-months/year
$3,384
893
MMBtu
$10,150
-
$
$42,908
-
$
TOTAL IMPLEMENTED Savings:
$56,262
Cost:
$60,200
$2,814 87,925 $390 56 - - $10,150 - $42,908 - $2,814
87,925
kWh
$390
56
kW-months/year
-
-
MMBtu
$10,150
-
$
$42,908
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes