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IAC Assessment: GT0280
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IAC Assessment: GT0280
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IAC Center Georgia Institute of Technology
Assessment Year 1986
Principal Product SYNTHETIC CARPET YARN
NAICS n/a
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 425
Plant Area (Sq.Ft.) 0
Annual Production 30,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $878,089 19,708,969 kWh $0.04
Natural Gas $256,994 58,204 MMBtu $4.42
Wood $102,019 219,343 MMBtu $0.47
TOTAL ENERGY COSTS $1,237,102
RECOMMENDED SAVINGS* $164,839 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $130,034
#|Description Savings
Cost
Status Electricity Usage Natural Gas Wood Electricity Usage Natural Gas Wood
$ kWh $ MMBtu $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$13,393
Cost:
$700
- - $13,393 3,030 - - -
-
kWh
$13,393
3,030
MMBtu
-
-
MMBtu
02: 3.6123 BURN WOOD BY-PRODUCTS FOR HEAT Savings:
$100,081
Cost:
$6,200
- - $133,007 30,092 $(-32,926) (-36,995) -
-
kWh
$133,007
30,092
MMBtu
$(-32,926)
(-36,995)
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,064
Cost:
$16,300
$9,064 203,400 - - - - $9,064
203,400
kWh
-
-
MMBtu
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,846
Cost:
$55,650
$18,846 422,919 - - - - $18,846
422,919
kWh
-
-
MMBtu
-
-
MMBtu
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,496
Cost:
$5,921
$7,496 168,230 - - - - $7,496
168,230
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$15,959
Cost:
$35,750
- - $3,784 856 $12,175 13,680 -
-
kWh
$3,784
856
MMBtu
$12,175
13,680
MMBtu
TOTAL RECOMMENDED Savings:
$164,839
Cost:
$120,521
$35,406 794,549 $150,184 33,978 $(-20,751) (-23,315) $35,406
794,549
kWh
$150,184
33,978
MMBtu
$(-20,751)
(-23,315)
MMBtu
TOTAL IMPLEMENTED Savings:
$130,034
Cost:
$29,121
$16,560 371,630 $146,400 33,122 $(-32,926) (-36,995) $16,560
371,630
kWh
$146,400
33,122
MMBtu
$(-32,926)
(-36,995)
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Wood Electricity Usage Natural Gas Wood