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IAC Assessment: GT0288
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IAC Assessment: GT0288
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IAC Center Georgia Institute of Technology
Assessment Year 1986
Principal Product CARPET YARN
NAICS n/a
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 0
Annual Production 8,566,000 Pounds
Production Hrs. Annual 6,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $477,389 11,521,688 kWh $0.04
Natural Gas $20,322 4,565 MMBtu $4.45
Fuel Oil #6 $158,952 36,620 MMBtu $4.34
TOTAL ENERGY COSTS $656,663
RECOMMENDED SAVINGS* $108,712 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $100,942
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #6 Electricity Usage Natural Gas Fuel Oil #6
$ kWh $ MMBtu $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$14,924
Cost:
$28,900
$14,924 364,302 - - - - $14,924
364,302
kWh
-
-
MMBtu
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,548
Cost:
$4,285
$1,548 37,808 - - - - $1,548
37,808
kWh
-
-
MMBtu
-
-
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,000
Cost:
$1,000
- - $690 194 $5,310 1,520 -
-
kWh
$690
194
MMBtu
$5,310
1,520
MMBtu
04: 2.5194 REDESIGN PROCESS Savings:
$64,500
Cost:
$114,000
- - $7,418 2,080 $57,082 16,320 -
-
kWh
$7,418
2,080
MMBtu
$57,082
16,320
MMBtu
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$7,770
Cost:
-
$7,770 187,573 - - - - $7,770
187,573
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$13,970
Cost:
$20,000
$13,970 340,563 - - - - $13,970
340,563
kWh
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$108,712
Cost:
$168,185
$38,212 930,246 $8,108 2,274 $62,392 17,840 $38,212
930,246
kWh
$8,108
2,274
MMBtu
$62,392
17,840
MMBtu
TOTAL IMPLEMENTED Savings:
$100,942
Cost:
$168,185
$30,442 742,673 $8,108 2,274 $62,392 17,840 $30,442
742,673
kWh
$8,108
2,274
MMBtu
$62,392
17,840
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Fuel Oil #6 Electricity Usage Natural Gas Fuel Oil #6