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IAC Assessment: GT0492
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IAC Assessment: GT0492
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IAC Center Georgia Institute of Technology
Assessment Year 1993
Principal Product Synthetic Yarn
NAICS n/a
SIC 2221 - Broadwoven Fabric Mills, Manmade
Sales $10,000,000-$50,000,000
# of Employees 276
Plant Area (Sq.Ft.) 180,000
Annual Production 20,400,000 Pounds
Production Hrs. Annual 6,240
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $663,573 12,633,060 kWh $0.05
Natural Gas $216,188 75,197 MMBtu $2.87
TOTAL ENERGY COSTS $879,761
RECOMMENDED SAVINGS* $71,820 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,300
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,090
Cost:
$450
- - $1,090 380 -
-
kWh
$1,090
380
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,880
Cost:
$11,800
- - $7,880 2,740 -
-
kWh
$7,880
2,740
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,620
Cost:
$7,280
- - $2,620 912 -
-
kWh
$2,620
912
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$26,920
Cost:
$103,820
$26,920 501,172 - - $26,920
501,172
kWh
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$12,320
Cost:
-
$12,320 223,623 - - $12,320
223,623
kWh
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$710
Cost:
$700
$710 13,482 - - $710
13,482
kWh
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,450
Cost:
$630
$1,450 27,843 - - $1,450
27,843
kWh
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,990
Cost:
$58,000
$15,990 304,807 - - $15,990
304,807
kWh
-
-
MMBtu
09: 2.7122 DISCONNECT BALLASTS Savings:
$980
Cost:
$1,200
$980 18,757 - - $980
18,757
kWh
-
-
MMBtu
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,860
Cost:
$5,700
$1,860 35,463 - - $1,860
35,463
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$71,820
Cost:
$189,580
$60,230 1,125,147 $11,590 4,032 $60,230
1,125,147
kWh
$11,590
4,032
MMBtu
TOTAL IMPLEMENTED Savings:
$57,300
Cost:
$163,470
$56,210 1,048,359 $1,090 380 $56,210
1,048,359
kWh
$1,090
380
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas