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IAC Assessment: GT0501
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IAC Assessment: GT0501
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IAC Center Georgia Institute of Technology
Assessment Year 1993
Principal Product Cotton/Polyester Cloth
NAICS n/a
SIC 2211 - Broadwoven Fabric Mills, Cotton
Sales $10,000,000-$50,000,000
# of Employees 500
Plant Area (Sq.Ft.) 500,000
Annual Production 479,700 Pounds
Production Hrs. Annual 8,400
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,226,602 102,920,283 kWh $0.03
Natural Gas $104,626 35,950 MMBtu $2.91
TOTAL ENERGY COSTS $3,331,228
RECOMMENDED SAVINGS* $176,680 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $95,930
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$5,620
Cost:
$10,000
- - $5,620 1,932 -
-
kWh
$5,620
1,932
MMBtu
02: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$1,760
Cost:
-
- - $1,760 605 -
-
kWh
$1,760
605
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$33,930
Cost:
$115,900
$33,930 1,080,598 - - $33,930
1,080,598
kWh
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$54,440
Cost:
$20,000
$54,440 1,733,880 - - $54,440
1,733,880
kWh
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$21,500
Cost:
$3,500
$21,500 684,642 - - $21,500
684,642
kWh
-
-
MMBtu
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$21,170
Cost:
$30,000
$21,170 674,385 - - $21,170
674,385
kWh
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$13,710
Cost:
$65,530
$13,710 436,987 - - $13,710
436,987
kWh
-
-
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$20,070
Cost:
$81,700
$20,070 638,921 - - $20,070
638,921
kWh
-
-
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,480
Cost:
-
$4,480 143,611 - - $4,480
143,611
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$176,680
Cost:
$326,630
$169,300 5,393,024 $7,380 2,537 $169,300
5,393,024
kWh
$7,380
2,537
MMBtu
TOTAL IMPLEMENTED Savings:
$95,930
Cost:
$224,930
$90,310 2,876,612 $5,620 1,932 $90,310
2,876,612
kWh
$5,620
1,932
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas