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IAC Assessment: GT0504
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IAC Assessment: GT0504
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IAC Center Georgia Institute of Technology
Assessment Year 1993
Principal Product Dyed Fiber
NAICS n/a
SIC 2262 - Finishing Plants, Manmade
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 77,000
Annual Production 3,500,000 Pounds
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $141,632 2,159,437 kWh $0.07
Natural Gas $207,018 60,690 MMBtu $3.41
TOTAL ENERGY COSTS $348,650
RECOMMENDED SAVINGS* $36,565 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,525
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$12,225
Cost:
$900
- - $12,225 3,585 -
-
kWh
$12,225
3,585
MMBtu
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,240
Cost:
$400
- - $3,240 950 -
-
kWh
$3,240
950
MMBtu
03: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$4,450
Cost:
$500
- - $4,450 1,304 -
-
kWh
$4,450
1,304
MMBtu
04: 2.2114 SHUT OFF STEAM TRAPS ON SUPER HEATED STEAM LINES WHEN NOT IN USE Savings:
$3,630
Cost:
$250
- - $3,630 1,064 -
-
kWh
$3,630
1,064
MMBtu
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,900
Cost:
$11,430
$3,900 59,203 - - $3,900
59,203
kWh
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$790
Cost:
$600
$790 12,016 - - $790
12,016
kWh
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,290
Cost:
$500
$6,290 95,838 - - $6,290
95,838
kWh
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,040
Cost:
$5,760
$2,040 31,067 - - $2,040
31,067
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$36,565
Cost:
$20,340
$13,020 198,124 $23,545 6,903 $13,020
198,124
kWh
$23,545
6,903
MMBtu
TOTAL IMPLEMENTED Savings:
$34,525
Cost:
$14,580
$10,980 167,057 $23,545 6,903 $10,980
167,057
kWh
$23,545
6,903
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas