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IAC Assessment: GT0514
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IAC Assessment: GT0514
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IAC Center Georgia Institute of Technology
Assessment Year 1993
Principal Product Commercial Hinges
NAICS n/a
SIC 3429 - Hardware, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 0
Annual Production 12,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $399,570 7,242,087 kWh $0.06
Natural Gas $144,307 35,268 MMBtu $4.09
TOTAL ENERGY COSTS $543,877
RECOMMENDED SAVINGS* $50,690 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,080
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,380
Cost:
$14,150
$5,380 97,597 - - $5,380
97,597
kWh
-
-
MMBtu
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,010
Cost:
$7,520
$1,010 18,171 - - $1,010
18,171
kWh
-
-
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,450
Cost:
$900
- - $1,450 355 -
-
kWh
$1,450
355
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,600
Cost:
$10,000
- - $4,600 1,124 -
-
kWh
$4,600
1,124
MMBtu
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$16,240
Cost:
$25,000
$16,240 - - - $16,240
-
kWh
-
-
MMBtu
06: 2.5113 USE DIRECT FLAME IMPINGEMENT OR INFRARED PROCESSING FOR CHAMBER TYPE HEATING Savings:
$13,150
Cost:
$40,000
- - $13,150 3,215 -
-
kWh
$13,150
3,215
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,860
Cost:
$17,100
$8,860 160,317 - - $8,860
160,317
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$50,690
Cost:
$114,670
$31,490 276,085 $19,200 4,694 $31,490
276,085
kWh
$19,200
4,694
MMBtu
TOTAL IMPLEMENTED Savings:
$24,080
Cost:
$47,570
$22,630 115,768 $1,450 355 $22,630
115,768
kWh
$1,450
355
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas