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IAC Assessment: GT0564
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IAC Assessment: GT0564
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IAC Center Georgia Institute of Technology
Assessment Year 1995
Principal Product Inorganic chemicals
NAICS n/a
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 65,000
Annual Production 55,000,000 Tons
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $993,038 22,807,152 kWh $0.04
Natural Gas $1,863,259 755,211 MMBtu $2.47
LPG $115,311 24,279 MMBtu $4.75
Fuel Oil #2 $6,504 1,034 MMBtu $6.29
Fuel Oil #6 $128,231 61,027 MMBtu $2.10
TOTAL ENERGY COSTS $3,106,343
RECOMMENDED SAVINGS* $351,533 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $233,011
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$65,300
Cost:
$424,200
$65,300 1,658,851 - - $65,300
1,658,851
kWh
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$15,232
Cost:
$12,982
$15,232 387,163 - - $15,232
387,163
kWh
-
-
MMBtu
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$9,071
Cost:
$1,100
- - $9,071 2,757 -
-
kWh
$9,071
2,757
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$240
Cost:
$67
- - $240 97 -
-
kWh
$240
97
MMBtu
05: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$58,800
Cost:
$14,000
- - $58,800 15,809 -
-
kWh
$58,800
15,809
MMBtu
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$77,400
Cost:
$750
- - $77,400 31,350 -
-
kWh
$77,400
31,350
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$990
Cost:
$50
$990 25,205 - - $990
25,205
kWh
-
-
MMBtu
08: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$22,200
Cost:
-
$22,200 575,322 - - $22,200
575,322
kWh
-
-
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$102,300
Cost:
$85,000
- - $102,300 48,552 -
-
kWh
$102,300
48,552
MMBtu
TOTAL RECOMMENDED Savings:
$351,533
Cost:
$538,149
$103,722 2,646,541 $247,811 98,565 $103,722
2,646,541
kWh
$247,811
98,565
MMBtu
TOTAL IMPLEMENTED Savings:
$233,011
Cost:
$440,117
$87,500 2,234,173 $145,511 50,013 $87,500
2,234,173
kWh
$145,511
50,013
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas