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IAC Assessment: GT0589
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IAC Assessment: GT0589
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IAC Center Georgia Institute of Technology
Assessment Year 1996
Principal Product Carpet Yarn
NAICS n/a
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 280
Plant Area (Sq.Ft.) 201,470
Annual Production 21,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $923,614 21,582,357 kWh $0.04
Electricity Fees $55,417 - $ -
Natural Gas $178,538 55,387 MMBtu $3.22
TOTAL ENERGY COSTS $1,786,557
RECOMMENDED SAVINGS* $250,946 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,100
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ $ $ MMBtu $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,480
Cost:
$123,250
$9,887 436,694 $593 - - - - - - - $9,887
436,694
kWh
$593
-
$
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$47,750
Cost:
$83,090
$45,047 1,024,619 $2,703 - - - - - - - $45,047
1,024,619
kWh
$2,703
-
$
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$6,670
Cost:
-
$6,292 218,054 $378 - - - - - - - $6,292
218,054
kWh
$378
-
$
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7122 DISCONNECT BALLASTS Savings:
$200
Cost:
$210
$189 6,448 $11 - - - - - - - $189
6,448
kWh
$11
-
$
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,160
Cost:
$9,270
$7,698 266,706 $462 - - - - - - - $7,698
266,706
kWh
$462
-
$
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,460
Cost:
$28,000
$10,811 375,147 $649 - - - - - - - $10,811
375,147
kWh
$649
-
$
-
-
MMBtu
-
-
lb
-
-
$
07: 3.8314 PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS Savings:
$147,726
Cost:
$450,000
- - - - - - $128,826 278,856 $18,900 - -
-
kWh
-
-
$
-
-
MMBtu
$128,826
278,856
lb
$18,900
-
$
08: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$18,500
Cost:
$42,700
- - - - $18,500 5,750 - - - - -
-
kWh
-
-
$
$18,500
5,750
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$250,946
Cost:
$736,520
$79,924 2,327,668 $4,796 - $18,500 5,750 $128,826 278,856 $18,900 - $79,924
2,327,668
kWh
$4,796
-
$
$18,500
5,750
MMBtu
$128,826
278,856
lb
$18,900
-
$
TOTAL IMPLEMENTED Savings:
$65,100
Cost:
$206,550
$61,415 1,685,815 $3,685 - - - - - - - $61,415
1,685,815
kWh
$3,685
-
$
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes