IAC logo
IAC Assessment: GT0591
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: GT0591
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Georgia Institute of Technology
Assessment Year 1996
Principal Product finished cloth
NAICS n/a
SIC 2322 - Men's and Boys' Underwear and Nightwear
Sales $5,000,000-$10,000,000
# of Employees 30
Plant Area (Sq.Ft.) 30,000
Annual Production 28,200,000 Pounds
Production Hrs. Annual 8,200
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $274,459 5,670,575 kWh $0.05
Electricity Demand $44,100 12,600 kW-months/year $3.50
Electricity Fees $26,066 - $ -
Natural Gas $463,686 146,531 MMBtu $3.16
Fuel Oil #2 $4,930 1,609 MMBtu $3.06
TOTAL ENERGY COSTS $1,023,512
RECOMMENDED SAVINGS* $93,520 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,440
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ Tgal
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,220
Cost:
$3,800
- - - - - - $4,220 1,340 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,220
1,340
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,290
Cost:
$15,000
$15,143 341,442 $1,764 504 $1,383 - - - - - - - - - $15,143
341,442
kWh
$1,764
504
kW-months/year
$1,383
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$21,690
Cost:
$11,410
- - - - - - - - $11,990 9,000,000 - - $9,700 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$11,990
9,000,000
Tgal
-
-
$
$9,700
-
Tgal
04: 2.2514 COVER OPEN TANKS Savings:
$2,320
Cost:
$1,200
- - - - - - $2,320 738 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,320
738
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
05: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$5,120
Cost:
$200
- - - - - - $2,130 677 $1,645 1,234,800 - - $1,345 - -
-
kWh
-
-
kW-months/year
-
-
$
$2,130
677
MMBtu
$1,645
1,234,800
Tgal
-
-
$
$1,345
-
Tgal
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$7,900
Cost:
$800
- - - - - - $7,900 2,508 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,900
2,508
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 3.4155 METER WASTE WATER Savings:
$17,050
Cost:
$1,800
- - - - - - - - - - $17,050 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$17,050
-
$
-
-
Tgal
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,900
Cost:
$50,750
$6,014 124,267 $546 156 $340 - - - - - - - - - $6,014
124,267
kWh
$546
156
kW-months/year
$340
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,520
Cost:
$1,020
$1,319 27,257 $126 36 $75 - - - - - - - - - $1,319
27,257
kWh
$126
36
kW-months/year
$75
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,510
Cost:
$13,400
- - $8,510 2,200 - - - - - - - - - - -
-
kWh
$8,510
2,200
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$93,520
Cost:
$99,380
$22,476 492,966 $10,946 2,896 $1,798 - $16,570 5,263 $13,635 10,234,800 $17,050 - $11,045 - $22,476
492,966
kWh
$10,946
2,896
kW-months/year
$1,798
-
$
$16,570
5,263
MMBtu
$13,635
10,234,800
Tgal
$17,050
-
$
$11,045
-
Tgal
TOTAL IMPLEMENTED Savings:
$7,440
Cost:
$1,400
- - - - - - $4,450 1,415 $1,645 1,234,800 - - $1,345 - -
-
kWh
-
-
kW-months/year
-
-
$
$4,450
1,415
MMBtu
$1,645
1,234,800
Tgal
-
-
$
$1,345
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Ancillary Material Cost Water Consumption