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IAC Assessment: GT0607
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IAC Assessment: GT0607
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IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product yarn
NAICS n/a
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 117
Plant Area (Sq.Ft.) 157,500
Annual Production 7,500,000 Pounds
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $309,989 5,588,511 kWh $0.06
Electricity Demand $88,404 14,660 kW-months/year $6.03
Fuel Oil #6 $2,815 428 MMBtu $6.58
TOTAL ENERGY COSTS $582,362
RECOMMENDED SAVINGS* $179,849 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $172,767
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Ancillary Material Cost Water Consumption Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Ancillary Material Cost Water Consumption Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ Tgal $ %
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,960
Cost:
$62,150
$7,591 137,163 $1,809 300 $560 - - - - - - - - - - - $7,591
137,163
kWh
$1,809
300
kW-months/year
$560
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
-
-
%
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,502
Cost:
$5,320
$5,029 90,856 $1,105 183 $368 - - - - - - - - - - - $5,029
90,856
kWh
$1,105
183
kW-months/year
$368
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
-
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,568
Cost:
$29,830
$15,330 276,377 $4,074 676 $1,164 - - - - - - - - - - - $15,330
276,377
kWh
$4,074
676
kW-months/year
$1,164
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
-
-
%
04: 3.4155 METER WASTE WATER Savings:
$580
Cost:
-
- - - - - - - - - - - - $580 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$580
-
Tgal
-
-
%
05: 3.7221 IMPROVE PROCESS CONTROL TO PREVENT SPILLS OF MATERIAL Savings:
$90,000
Cost:
$21,000
- - - - - - - - $90,000 75,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$90,000
75,000
lb
-
-
$
-
-
Tgal
-
-
%
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$9,086
Cost:
$15,000
$7,122 128,370 $1,450 240 $514 - - - - - - - - - - - $7,122
128,370
kWh
$1,450
240
kW-months/year
$514
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
-
-
%
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$12,924
Cost:
$13,000
$14,977 269,930 $3,107 515 - - $(-5,160) (-1,330) - - - - - - - - $14,977
269,930
kWh
$3,107
515
kW-months/year
-
-
$
$(-5,160)
(-1,330)
MMBtu
-
-
lb
-
-
$
-
-
Tgal
-
-
%
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$30,229
Cost:
$18,000
$4,099 73,857 $890 141 - - - - - - $1,240 - - - $24,000 - $4,099
73,857
kWh
$890
141
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$1,240
-
$
-
-
Tgal
$24,000
-
%
TOTAL RECOMMENDED Savings:
$179,849
Cost:
$164,300
$54,148 976,553 $12,435 2,055 $2,606 - $(-5,160) (-1,330) $90,000 75,000 $1,240 - $580 - $24,000 - $54,148
976,553
kWh
$12,435
2,055
kW-months/year
$2,606
-
$
$(-5,160)
(-1,330)
MMBtu
$90,000
75,000
lb
$1,240
-
$
$580
-
Tgal
$24,000
-
%
TOTAL IMPLEMENTED Savings:
$172,767
Cost:
$158,980
$49,119 885,697 $11,330 1,872 $2,238 - $(-5,160) (-1,330) $90,000 75,000 $1,240 - - - $24,000 - $49,119
885,697
kWh
$11,330
1,872
kW-months/year
$2,238
-
$
$(-5,160)
(-1,330)
MMBtu
$90,000
75,000
lb
$1,240
-
$
-
-
Tgal
$24,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ Tgal $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Ancillary Material Cost Water Consumption Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Ancillary Material Cost Water Consumption Increase in Production