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IAC Assessment: GT0613
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IAC Assessment: GT0613
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IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product Carpet
NAICS n/a
SIC 2273 - Carpets And Rugs
Sales $100,000,000-$500,000,000
# of Employees 495
Plant Area (Sq.Ft.) 200,000
Annual Production 495,000,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $793,374 32,120,458 kWh $0.02
Electricity Demand $197,158 69,914 kW-months/year $2.82
Electricity Fees $39,239 - $ -
Natural Gas $1,292,417 325,682 MMBtu $3.97
Fuel Oil #6 $819,233 276,719 MMBtu $2.96
Coal $684,455 379,500 MMBtu $1.80
TOTAL ENERGY COSTS $3,825,876
RECOMMENDED SAVINGS* $3,206,479 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,347
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #6 Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #6 Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,001
Cost:
$14,704
$2,330 94,373 $528 187 $143 - - - - - - - - - $2,330
94,373
kWh
$528
187
kW-months/year
$143
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,120
Cost:
$2,400
$3,198 129,543 $745 264 $177 - - - - - - - - - $3,198
129,543
kWh
$745
264
kW-months/year
$177
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,937
Cost:
$23,844
$1,501 60,668 $343 122 $93 - - - - - - - - - $1,501
60,668
kWh
$343
122
kW-months/year
$93
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,741
Cost:
$7,040
$6,001 242,966 $1,371 486 $369 - - - - - - - - - $6,001
242,966
kWh
$1,371
486
kW-months/year
$369
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
%
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$37,950
Cost:
$53,500
- - - - - - - - $37,950 12,819 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$37,950
12,819
MMBtu
-
-
$
-
-
%
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$22,190
Cost:
$1,800
- - - - - - $22,190 5,590 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,190
5,590
MMBtu
-
-
MMBtu
-
-
$
-
-
%
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$9,100
Cost:
$4,700
- - - - - - $9,100 2,286 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,100
2,286
MMBtu
-
-
MMBtu
-
-
$
-
-
%
08: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$3,120,440
Cost:
$1,500,000
- - - - - - $887,400 223,500 - - $1,193,040 - $1,040,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$887,400
223,500
MMBtu
-
-
MMBtu
$1,193,040
-
$
$1,040,000
-
%
TOTAL RECOMMENDED Savings:
$3,206,479
Cost:
$1,607,988
$13,030 527,550 $2,987 1,059 $782 - $918,690 231,376 $37,950 12,819 $1,193,040 - $1,040,000 - $13,030
527,550
kWh
$2,987
1,059
kW-months/year
$782
-
$
$918,690
231,376
MMBtu
$37,950
12,819
MMBtu
$1,193,040
-
$
$1,040,000
-
%
TOTAL IMPLEMENTED Savings:
$37,347
Cost:
$32,744
$4,699 190,211 $1,088 386 $270 - $31,290 7,876 - - - - - - $4,699
190,211
kWh
$1,088
386
kW-months/year
$270
-
$
$31,290
7,876
MMBtu
-
-
MMBtu
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #6 Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #6 Ancillary Material Cost Increase in Production