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IAC Assessment: GT0627
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IAC Assessment: GT0627
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IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product Chicken Broth
NAICS n/a
SIC 2015 - Poultry Slaughtering And Processing
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 70,000
Annual Production 48,500,000 Pounds
Production Hrs. Annual 6,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $196,201 7,741,794 kWh $0.03
Electricity Demand $149,851 17,506 kW-months/year $8.56
Electricity Fees $9,078 - $ -
Natural Gas $450,444 126,934 MMBtu $3.55
TOTAL ENERGY COSTS $845,574
RECOMMENDED SAVINGS* $127,501 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $114,531
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$26,200
Cost:
$173,400
- - - - $(-37,150) (-10,000) $63,350 - - - - - -
-
kWh
-
-
kW-months/year
$(-37,150)
(-10,000)
MMBtu
$63,350
-
$
-
-
$
-
-
%
02: 2.8112 COMBINE UTILITY METERS Savings:
$3,680
Cost:
$1,830
- - - - - - $3,680 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,680
-
$
-
-
$
-
-
%
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$22,150
Cost:
$24,500
- - $22,150 1,377 - - - - - - - - -
-
kWh
$22,150
1,377
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
04: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$2,488
Cost:
$400
$1,183 47,186 $1,305 152 - - - - - - - - $1,183
47,186
kWh
$1,305
152
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,290
Cost:
$13,500
- - - - $9,290 2,617 - - - - - - -
-
kWh
-
-
kW-months/year
$9,290
2,617
MMBtu
-
-
$
-
-
$
-
-
%
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,303
Cost:
$1,665
- - - - $1,303 367 - - - - - - -
-
kWh
-
-
kW-months/year
$1,303
367
MMBtu
-
-
$
-
-
$
-
-
%
07: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$14,110
Cost:
$850
- - - - $11,440 3,224 - - $2,670 - - - -
-
kWh
-
-
kW-months/year
$11,440
3,224
MMBtu
-
-
$
$2,670
-
$
-
-
%
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,850
Cost:
$49,700
$4,820 191,383 $3,030 354 - - - - - - - - $4,820
191,383
kWh
$3,030
354
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
09: 3.7141 IMPROVE CLEANING EFFICIENCY BY MAINTAINING CLEANING SYSTEM Savings:
$40,430
Cost:
$4,200
$1,450 58,030 $980 115 - - - - - - $38,000 - $1,450
58,030
kWh
$980
115
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$38,000
-
%
TOTAL RECOMMENDED Savings:
$127,501
Cost:
$270,045
$7,453 296,599 $27,465 1,998 $(-15,117) (-3,792) $67,030 - $2,670 - $38,000 - $7,453
296,599
kWh
$27,465
1,998
kW-months/year
$(-15,117)
(-3,792)
MMBtu
$67,030
-
$
$2,670
-
$
$38,000
-
%
TOTAL IMPLEMENTED Savings:
$114,531
Cost:
$254,715
$7,453 296,599 $27,465 1,998 $(-24,407) (-6,409) $63,350 - $2,670 - $38,000 - $7,453
296,599
kWh
$27,465
1,998
kW-months/year
$(-24,407)
(-6,409)
MMBtu
$63,350
-
$
$2,670
-
$
$38,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Increase in Production