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IAC Assessment: GT0649
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IAC Assessment: GT0649
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IAC Center Georgia Institute of Technology
Assessment Year 1998
Principal Product Carpet Backing
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 36
Plant Area (Sq.Ft.) 59,000
Annual Production 45,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $48,284 2,303,927 kWh $0.02
Electricity Demand $29,088 6,060 kW-months/year $4.80
Electricity Fees $6,529 - $ -
Natural Gas $251,019 53,490 MMBtu $4.69
LPG $5,254 539 MMBtu $9.75
TOTAL ENERGY COSTS $355,054
RECOMMENDED SAVINGS* $371,288 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $ $ Tgal
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$66,324
Cost:
$81,400
- - - - - - - - - - - - $66,324 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
$66,324
-
$
-
-
Tgal
02: 2.8112 COMBINE UTILITY METERS Savings:
$2,240
Cost:
-
- - - - - - - - - - - - $2,240 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
$2,240
-
$
-
-
Tgal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,648
Cost:
$1,050
$916 48,359 $639 132 $93 - - - - - - - - - - - $916
48,359
kWh
$639
132
kW-months/year
$93
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,426
Cost:
$150
$896 47,479 $449 94 $81 - - - - - - - - - - - $896
47,479
kWh
$449
94
kW-months/year
$81
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,544
Cost:
$17,439
$980 51,583 $518 108 $46 - - - - - - - - - - - $980
51,583
kWh
$518
108
kW-months/year
$46
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
06: 4.1140 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$289,504
Cost:
$27,000
$4,596 230,363 - - - - $25,086 5,349 - - $259,200 - - - $622 - $4,596
230,363
kWh
-
-
kW-months/year
-
-
$
$25,086
5,349
MMBtu
-
-
gal
$259,200
-
$
-
-
$
$622
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,456
Cost:
$6,189
$912 48,066 $461 96 $83 - - - - - - - - - - - $912
48,066
kWh
$461
96
kW-months/year
$83
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$3,046
Cost:
-
$(-1,425) (-75,029) $(-720) (-150) $(-129) - - - - - - - - - $5,320 - $(-1,425)
(-75,029)
kWh
$(-720)
(-150)
kW-months/year
$(-129)
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$5,320
-
Tgal
09: 3.1291 ELIMINATE PRACTICE OF MIXING WASTE STREAMS Savings:
$4,100
Cost:
$1,000
- - - - - - - - $4,100 7,273 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,100
7,273
gal
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$371,288
Cost:
$134,228
$6,875 350,821 $1,347 280 $174 - $25,086 5,349 $4,100 7,273 $259,200 - $68,564 - $5,942 - $6,875
350,821
kWh
$1,347
280
kW-months/year
$174
-
$
$25,086
5,349
MMBtu
$4,100
7,273
gal
$259,200
-
$
$68,564
-
$
$5,942
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Water Consumption