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IAC Assessment: GT0671
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IAC Assessment: GT0671
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IAC Center Georgia Institute of Technology
Assessment Year 1999
Principal Product Dyed Yarn
NAICS n/a
SIC 2269 - Finishing Plants, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 85,000
Annual Production 13,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $70,187 3,147,421 kWh $0.02
Electricity Demand $100,454 6,611 kW-months/year $15.19
Electricity Fees $14,915 - $ -
Natural Gas $407,981 97,768 MMBtu $4.17
Fuel Oil #2 $49,007 15,567 MMBtu $3.15
TOTAL ENERGY COSTS $745,297
RECOMMENDED SAVINGS* $224,057 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Fuel Oil #2 Water Disposal Administrative Changes Primary Product Electricity Usage Electricity Fees Natural Gas Fuel Oil #2 Water Disposal Administrative Changes Primary Product
$ kWh $ $ $ MMBtu $ MMBtu $ Tgal $ $ $ $
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$103,610
Cost:
$28,000
- - - - $390,080 91,005 $(-286,470) (-91,005) - - - - - - -
-
kWh
-
-
$
$390,080
91,005
MMBtu
$(-286,470)
(-91,005)
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.8112 COMBINE UTILITY METERS Savings:
$2,970
Cost:
-
- - - - - - - - - - $2,970 - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$2,970
-
$
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$20,745
Cost:
$900
- - - - $20,745 6,503 - - - - - - - - -
-
kWh
-
-
$
$20,745
6,503
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,420
Cost:
$600
$6,420 107,268 - - - - - - - - - - - - $6,420
107,268
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,840
Cost:
$600
- - - - $1,780 565 - - $60 54,690 - - - - -
-
kWh
-
-
$
$1,780
565
MMBtu
-
-
MMBtu
$60
54,690
Tgal
-
-
$
-
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$900
Cost:
$1,040
- - - - $900 281 - - - - - - - - -
-
kWh
-
-
$
$900
281
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,872
Cost:
$20,086
$8,739 148,007 $133 - - - - - - - - - - - $8,739
148,007
kWh
$133
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$63,700
Cost:
$96,450
- - - - $46,040 14,434 - - $17,660 7,612,500 - - - - -
-
kWh
-
-
$
$46,040
14,434
MMBtu
-
-
MMBtu
$17,660
7,612,500
Tgal
-
-
$
-
-
$
09: 4.1140 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$15,000
Cost:
$70,000
- - - - - - - - - - - - $15,000 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
$15,000
-
$
TOTAL RECOMMENDED Savings:
$224,057
Cost:
$217,676
$15,159 255,275 $133 - $459,545 112,788 $(-286,470) (-91,005) $17,720 7,667,190 $2,970 - $15,000 - $15,159
255,275
kWh
$133
-
$
$459,545
112,788
MMBtu
$(-286,470)
(-91,005)
MMBtu
$17,720
7,667,190
Tgal
$2,970
-
$
$15,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Fees Natural Gas Fuel Oil #2 Water Disposal Administrative Changes Primary Product Electricity Usage Electricity Fees Natural Gas Fuel Oil #2 Water Disposal Administrative Changes Primary Product