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IAC Assessment: GT0681
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IAC Assessment: GT0681
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IAC Center Georgia Institute of Technology
Assessment Year 1999
Principal Product Extruded Aluminum
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 97
Plant Area (Sq.Ft.) 120,000
Annual Production 14,400,000 Pounds
Production Hrs. Annual 4,500
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,730 5,034,291 kWh $0.01
Electricity Demand $193,542 1,901 kW-months/year $101.81
Electricity Fees $39,937 - $ -
Natural Gas $154,319 40,696 MMBtu $3.79
LPG $9,653 1,380 MMBtu $6.99
TOTAL ENERGY COSTS $492,660
RECOMMENDED SAVINGS* $227,463 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,917
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $ $ $
01: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$10,162
Cost:
-
- - - - - - - - - - - - - - - - $10,162 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$10,162
-
$
-
-
$
-
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$45,788
Cost:
-
- - - - - - $48,488 13,176 - - - - - - $(-2,700) - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$48,488
13,176
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$(-2,700)
-
$
-
-
$
-
-
$
-
-
$
03: 3.5142 TREAT AND REUSE EQUIPMENT CLEANING SOLUTIONS Savings:
$6,800
Cost:
-
- - - - - - - - - - $12,200 8,330 - - $(-5,400) - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$12,200
8,330
gal
-
-
lb
$(-5,400)
-
$
-
-
$
-
-
$
-
-
$
04: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER Savings:
$1,667
Cost:
$600
- - - - - - - - $1,667 720,000 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,667
720,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$12,917
Cost:
$4,800
- - - - - - - - - - $12,917 8,330 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$12,917
8,330
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$8,596
Cost:
$2,360
- - - - - - $8,596 2,268 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,596
2,268
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,970
Cost:
$1,950
$1,970 72,098 - - - - - - - - - - - - - - - - - - - - $1,970
72,098
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$5,540
Cost:
$6,700
- - - - - - - - - - - - $5,540 264,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$5,540
264,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 3.1162 USE LESS WASTEFUL PACKAGING Savings:
$1,024
Cost:
$3,500
- - - - - - - - - - - - - - - - - - $1,024 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$1,024
-
$
-
-
$
10: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$125,800
Cost:
$64,000
- - - - - - - - - - - - - - - - - - - - $125,800 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$125,800
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,431
Cost:
$57,365
$1,563 64,771 $2,868 173 - - - - - - - - - - - - - - - - - - $1,563
64,771
kWh
$2,868
173
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,768
Cost:
$6,225
$903 35,170 $1,710 108 $155 - - - - - - - - - - - - - - - - - $903
35,170
kWh
$1,710
108
kW-months/year
$155
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$227,463
Cost:
$147,500
$4,436 172,039 $4,578 281 $155 - $57,084 15,444 $1,667 720,000 $25,117 16,660 $5,540 264,000 $(-8,100) - $10,162 - $1,024 - $125,800 - $4,436
172,039
kWh
$4,578
281
kW-months/year
$155
-
$
$57,084
15,444
MMBtu
$1,667
720,000
Tgal
$25,117
16,660
gal
$5,540
264,000
lb
$(-8,100)
-
$
$10,162
-
$
$1,024
-
$
$125,800
-
$
TOTAL IMPLEMENTED Savings:
$12,917
Cost:
$4,800
- - - - - - - - - - $12,917 8,330 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$12,917
8,330
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product