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IAC Assessment: GT0703
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IAC Assessment: GT0703
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IAC Center Georgia Institute of Technology
Assessment Year 2000
Principal Product Cereal and Snack Foods
NAICS n/a
SIC 2043 - Cereal Breakfast Foods
Sales >$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 650,000
Annual Production 23,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,050,086 64,700,335 kWh $0.02
Electricity Demand $1,106,811 98,226 kW-months/year $11.27
Electricity Fees $153,686 - $ -
Natural Gas $1,600,447 404,145 MMBtu $3.96
TOTAL ENERGY COSTS $4,242,151
RECOMMENDED SAVINGS* $107,395 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,855
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.2421 INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER Savings:
$2,459
Cost:
-
- - - - - - $2,459 621 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,459
621
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$14,855
Cost:
$30,000
$2,294 141,347 $2,287 203 $274 - - - - - $10,000 - - - - - $2,294
141,347
kWh
$2,287
203
kW-months/year
$274
-
$
-
-
MMBtu
-
-
Tgal
$10,000
-
$
-
-
$
-
-
Tgal
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$11,854
Cost:
$3,000
- - - - - - - - $6,078 3,024,000 - - - - $5,776 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$6,078
3,024,000
Tgal
-
-
$
-
-
$
$5,776
-
Tgal
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$42,350
Cost:
$8,000
- - - - - - - - - - - - $42,350 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$42,350
-
$
-
-
Tgal
05: 2.4134 REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE Savings:
$17,878
Cost:
$40,000
$2,473 152,374 $20,475 1,817 $1,377 - $(-6,447) (-1,628) - - - - - - - - $2,473
152,374
kWh
$20,475
1,817
kW-months/year
$1,377
-
$
$(-6,447)
(-1,628)
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$10,968
Cost:
-
- - $10,347 918 $621 - - - - - - - - - - - -
-
kWh
$10,347
918
kW-months/year
$621
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,031
Cost:
-
$3,408 209,991 $3,225 286 $398 - - - - - - - - - - - $3,408
209,991
kWh
$3,225
286
kW-months/year
$398
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$107,395
Cost:
$81,000
$8,175 503,712 $36,334 3,224 $2,670 - $(-3,988) (-1,007) $6,078 3,024,000 $10,000 - $42,350 - $5,776 - $8,175
503,712
kWh
$36,334
3,224
kW-months/year
$2,670
-
$
$(-3,988)
(-1,007)
MMBtu
$6,078
3,024,000
Tgal
$10,000
-
$
$42,350
-
$
$5,776
-
Tgal
TOTAL IMPLEMENTED Savings:
$14,855
Cost:
$30,000
$2,294 141,347 $2,287 203 $274 - - - - - $10,000 - - - - - $2,294
141,347
kWh
$2,287
203
kW-months/year
$274
-
$
-
-
MMBtu
-
-
Tgal
$10,000
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption