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IAC Assessment: GT0725
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IAC Assessment: GT0725
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IAC Center Georgia Institute of Technology
Assessment Year 2002
Principal Product Secondary Paperboard Packages
NAICS n/a
SIC 2657 - Folding Paperboard Boxes
Sales $100,000,000-$500,000,000
# of Employees 225
Plant Area (Sq.Ft.) 1,000,000
Annual Production 1,175,000 Pieces
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $908,386 18,405,154 kWh $0.05
Electricity Fees $63,587 - $ -
Natural Gas $692,877 107,994 MMBtu $6.42
TOTAL ENERGY COSTS $1,685,477
RECOMMENDED SAVINGS* $629,081 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,863
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ $ $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$43,102
Cost:
$10,500
$2,827 81,000 - - $(-1,725) (-345) - - $2,000 - - - $40,000 - $2,827
81,000
kWh
-
-
$
$(-1,725)
(-345)
MMBtu
-
-
MMBtu
$2,000
-
$
-
-
$
$40,000
-
$
02: 4.444 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$540,000
Cost:
$192,000
- - - - - - - - $540,000 - - - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
$540,000
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,758
Cost:
-
$3,509 101,262 $249 - - - - - - - - - - - $3,509
101,262
kWh
$249
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,446
Cost:
$2,550
$2,286 65,324 $160 - - - - - - - - - - - $2,286
65,324
kWh
$160
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,185
Cost:
$35,000
- - - - $10,185 2,037 - - - - - - - - -
-
kWh
-
-
$
$10,185
2,037
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,301
Cost:
$10,007
$4,019 114,839 $282 - - - - - - - - - - - $4,019
114,839
kWh
$282
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,114
Cost:
$400
$1,434 40,960 $2,680 - - - - - - - - - - - $1,434
40,960
kWh
$2,680
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$1,900
Cost:
-
- - - - - - - - - - $(-600) - $2,500 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
$(-600)
-
$
$2,500
-
$
09: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$19,275
Cost:
$45,000
- - - - $(-16,425) (-3,284) $35,700 3,284 - - - - - - -
-
kWh
-
-
$
$(-16,425)
(-3,284)
MMBtu
$35,700
3,284
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$629,081
Cost:
$295,457
$14,075 403,385 $3,371 - $(-7,965) (-1,592) $35,700 3,284 $542,000 - $(-600) - $42,500 - $14,075
403,385
kWh
$3,371
-
$
$(-7,965)
(-1,592)
MMBtu
$35,700
3,284
MMBtu
$542,000
-
$
$(-600)
-
$
$42,500
-
$
TOTAL IMPLEMENTED Savings:
$55,863
Cost:
$23,457
$10,566 302,123 $3,122 - $(-1,725) (-345) - - $2,000 - $(-600) - $42,500 - $10,566
302,123
kWh
$3,122
-
$
$(-1,725)
(-345)
MMBtu
-
-
MMBtu
$2,000
-
$
$(-600)
-
$
$42,500
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost