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IAC Assessment: GT0727
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IAC Assessment: GT0727
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IAC Center Georgia Institute of Technology
Assessment Year 2002
Principal Product Kaolin
NAICS n/a
SIC 3295 - Minerals, Ground Or Treated
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 1,761,000
Annual Production 721,000 Tons
Production Hrs. Annual 8,568
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,381,206 87,034,857 kWh $0.04
Natural Gas $9,474,706 1,661,244 MMBtu $5.70
TOTAL ENERGY COSTS $12,858,154
RECOMMENDED SAVINGS* $7,077,920 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,996,018
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ Tgal
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$563,200
Cost:
$1,563,200
- - - - - - - - $563,200 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$563,200
-
$
-
-
$
-
-
Tgal
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$1,807,000
Cost:
-
- - - - - - - - $1,807,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,807,000
-
$
-
-
$
-
-
Tgal
03: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$1,527,000
Cost:
$4,140,000
$3,379,000 77,112,000 - - - - $(-1,852,000) (-419,157) - - - - - - $3,379,000
77,112,000
kWh
-
-
kW-months/year
-
-
$
$(-1,852,000)
(-419,157)
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.5194 REDESIGN PROCESS Savings:
$2,159,550
Cost:
-
- - - - - - $3,304,000 944,000 - - $(-1,167,200) - $22,750 - -
-
kWh
-
-
kW-months/year
-
-
$
$3,304,000
944,000
MMBtu
-
-
$
$(-1,167,200)
-
$
$22,750
-
Tgal
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$165,202
Cost:
-
$91,234 3,770,000 $64,617 5,038 $9,351 - - - - - - - - - $91,234
3,770,000
kWh
$64,617
5,038
kW-months/year
$9,351
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$679,000
Cost:
$250,000
- - - - - - $679,000 194,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$679,000
194,000
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$147,500
Cost:
$181,000
- - - - - - $147,500 42,140 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$147,500
42,140
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$29,468
Cost:
$321,854
$15,485 639,880 $12,219 953 $1,764 - - - - - - - - - $15,485
639,880
kWh
$12,219
953
kW-months/year
$1,764
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$7,077,920
Cost:
$6,456,054
$3,485,719 81,521,880 $76,836 5,991 $11,115 - $2,278,500 760,983 $2,370,200 - $(-1,167,200) - $22,750 - $3,485,719
81,521,880
kWh
$76,836
5,991
kW-months/year
$11,115
-
$
$2,278,500
760,983
MMBtu
$2,370,200
-
$
$(-1,167,200)
-
$
$22,750
-
Tgal
TOTAL IMPLEMENTED Savings:
$3,996,018
Cost:
$321,854
$15,485 639,880 $12,219 953 $1,764 - $3,304,000 944,000 $1,807,000 - $(-1,167,200) - $22,750 - $15,485
639,880
kWh
$12,219
953
kW-months/year
$1,764
-
$
$3,304,000
944,000
MMBtu
$1,807,000
-
$
$(-1,167,200)
-
$
$22,750
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Primary Raw Material Water Consumption