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IAC Assessment: GT0728
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IAC Assessment: GT0728
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IAC Center Georgia Institute of Technology
Assessment Year 2002
Principal Product Extruded Plastic
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 4
Plant Area (Sq.Ft.) 34,500
Annual Production 5,047,243 Pieces
Production Hrs. Annual 2,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,777 1,032,000 kWh $0.08
Natural Gas $2,933 254 MMBtu $11.55
TOTAL ENERGY COSTS $90,967
RECOMMENDED SAVINGS* $23,481 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,360
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,492
Cost:
$750
$599 17,200 $1,856 193 - - $37 - - - $599
17,200
kWh
$1,856
193
kW-months/year
-
-
lb
$37
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,952
Cost:
$6,346
$698 20,079 $1,225 128 - - $29 - - - $698
20,079
kWh
$1,225
128
kW-months/year
-
-
lb
$29
-
$
-
-
$
03: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$2,765
Cost:
$3,150
- - - - $1,269 15,200 - - $1,496 - -
-
kWh
-
-
kW-months/year
$1,269
15,200
lb
-
-
$
$1,496
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,916
Cost:
-
- - $13,710 119 - - $206 - - - -
-
kWh
$13,710
119
kW-months/year
-
-
lb
$206
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,356
Cost:
$1,555
$1,417 35,644 $939 98 - - - - - - $1,417
35,644
kWh
$939
98
kW-months/year
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$23,481
Cost:
$11,801
$2,714 72,923 $17,730 538 $1,269 15,200 $272 - $1,496 - $2,714
72,923
kWh
$17,730
538
kW-months/year
$1,269
15,200
lb
$272
-
$
$1,496
-
$
TOTAL IMPLEMENTED Savings:
$18,360
Cost:
$7,096
$1,297 37,279 $16,791 440 - - $272 - - - $1,297
37,279
kWh
$16,791
440
kW-months/year
-
-
lb
$272
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (haz) Administrative Changes Ancillary Material Cost