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IAC Assessment: GT0729
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IAC Assessment: GT0729
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IAC Center Georgia Institute of Technology
Assessment Year 2002
Principal Product Mining, Aggregate, Cement
NAICS n/a
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 211
Plant Area (Sq.Ft.) 500,000
Annual Production 41,255 Units
Production Hrs. Annual 6,420
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,566,373 61,071,551 kWh $0.04
Natural Gas $958,759 168,354 MMBtu $5.69
TOTAL ENERGY COSTS $3,583,953
RECOMMENDED SAVINGS* $963,696 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Administrative Changes Electricity Usage Natural Gas Water Disposal Administrative Changes
$ kWh $ MMBtu $ Tgal $ $
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$563,200
Cost:
$312,500
- - - - - - $563,200 - -
-
kWh
-
-
MMBtu
-
-
Tgal
$563,200
-
$
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$74,140
Cost:
$270,000
- - $74,140 10,561 - - - - -
-
kWh
$74,140
10,561
MMBtu
-
-
Tgal
-
-
$
03: 2.2312 MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS Savings:
$71,787
Cost:
$13,892
- - $71,787 10,226 - - - - -
-
kWh
$71,787
10,226
MMBtu
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,990
Cost:
$1,450
$1,990 49,630 - - - - - - $1,990
49,630
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$60
Cost:
$70
$60 1,494 - - - - - - $60
1,494
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,537
Cost:
$10,872
$4,537 113,416 - - - - - - $4,537
113,416
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$693
Cost:
$1,198
$693 17,313 - - - - - - $693
17,313
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$12,137
Cost:
$162,293
$12,137 303,434 - - - - - - $12,137
303,434
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$235,152
Cost:
$156,000
$(-10,042) (-251,053) $245,700 35,000 $(-506) (-1,200,000) - - $(-10,042)
(-251,053)
kWh
$245,700
35,000
MMBtu
$(-506)
(-1,200,000)
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$963,696
Cost:
$928,275
$9,375 234,234 $391,627 55,787 $(-506) (-1,200,000) $563,200 - $9,375
234,234
kWh
$391,627
55,787
MMBtu
$(-506)
(-1,200,000)
Tgal
$563,200
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $
Electricity Usage Natural Gas Water Disposal Administrative Changes Electricity Usage Natural Gas Water Disposal Administrative Changes