IAC logo
IAC Assessment: GT0731
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: GT0731
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Georgia Institute of Technology
Assessment Year 2002
Principal Product Commercial Carpet
NAICS n/a
SIC 2273 - Carpets And Rugs
Sales $100,000,000-$500,000,000
# of Employees 800
Plant Area (Sq.Ft.) 825,000
Annual Production 126,000 Thousand Feet
Production Hrs. Annual 4,160
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,353,664 30,494,639 kWh $0.04
Natural Gas $1,744,261 260,113 MMBtu $6.71
Fuel Oil #2 $23,666 3,204 MMBtu $7.39
TOTAL ENERGY COSTS $3,121,591
RECOMMENDED SAVINGS* $202,617 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,131
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ MMBtu $ lb $ $ $ $ $ Tgal
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$5,075
Cost:
-
- - $4,788 1,370 - - $287 - - - - - -
-
kWh
$4,788
1,370
MMBtu
-
-
lb
$287
-
$
-
-
$
-
-
Tgal
02: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$4,563
Cost:
-
- - $4,305 1,230 - - $258 - - - - - -
-
kWh
$4,305
1,230
MMBtu
-
-
lb
$258
-
$
-
-
$
-
-
Tgal
03: 2.2311 HEAT TREAT PARTS ONLY TO REQUIRED SPECIFICATIONS OR STANDARDS Savings:
$3,094
Cost:
-
- - $2,919 834 - - $175 - - - - - -
-
kWh
$2,919
834
MMBtu
-
-
lb
$175
-
$
-
-
$
-
-
Tgal
04: 2.8112 COMBINE UTILITY METERS Savings:
$5,560
Cost:
-
- - - - - - $5,560 - - - - - -
-
kWh
-
-
MMBtu
-
-
lb
$5,560
-
$
-
-
$
-
-
Tgal
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,538
Cost:
-
$3,338 46,449 - - - - $200 - - - - - $3,338
46,449
kWh
-
-
MMBtu
-
-
lb
$200
-
$
-
-
$
-
-
Tgal
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$140
Cost:
$330
$140 358 - - - - - - - - - - $140
358
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
07: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$12,802
Cost:
$1,500
- - $12,063 3,521 - - $739 - - - - - -
-
kWh
$12,063
3,521
MMBtu
-
-
lb
$739
-
$
-
-
$
-
-
Tgal
08: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$3,265
Cost:
$2,500
- - $3,080 880 - - $185 - - - - - -
-
kWh
$3,080
880
MMBtu
-
-
lb
$185
-
$
-
-
$
-
-
Tgal
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,091
Cost:
$3,500
$2,916 64,804 - - - - $175 - - - - - $2,916
64,804
kWh
-
-
MMBtu
-
-
lb
$175
-
$
-
-
$
-
-
Tgal
10: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$29,536
Cost:
$16,300
- - $27,864 7,960 - - $1,672 - - - - - -
-
kWh
$27,864
7,960
MMBtu
-
-
lb
$1,672
-
$
-
-
$
-
-
Tgal
11: 2.2514 COVER OPEN TANKS Savings:
$31,387
Cost:
$36,639
- - $29,610 8,460 - - $1,777 - - - - - -
-
kWh
$29,610
8,460
MMBtu
-
-
lb
$1,777
-
$
-
-
$
-
-
Tgal
12: 2.5191 MODIFY DYE BECK Savings:
$22,904
Cost:
$73,150
- - $21,154 6,044 - - $1,269 - $320 - $161 - -
-
kWh
$21,154
6,044
MMBtu
-
-
lb
$1,269
-
$
$320
-
$
$161
-
Tgal
13: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$77,662
Cost:
$80,000
- - - - $2,906 - - - $74,756 - - - -
-
kWh
-
-
MMBtu
$2,906
-
lb
-
-
$
$74,756
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$202,617
Cost:
$213,919
$6,394 111,611 $105,783 30,299 $2,906 - $12,297 - $75,076 - $161 - $6,394
111,611
kWh
$105,783
30,299
MMBtu
$2,906
-
lb
$12,297
-
$
$75,076
-
$
$161
-
Tgal
TOTAL IMPLEMENTED Savings:
$17,131
Cost:
$6,330
$3,056 65,162 $7,868 2,250 - - $6,207 - - - - - $3,056
65,162
kWh
$7,868
2,250
MMBtu
-
-
lb
$6,207
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $ $ Tgal
Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption