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IAC Assessment: GT0739
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IAC Assessment: GT0739
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IAC Center Georgia Institute of Technology
Assessment Year 2002
Principal Product Rug Yarns
NAICS n/a
SIC 2282 - Throwing And Winding Mills
Sales $10,000,000-$50,000,000
# of Employees 123
Plant Area (Sq.Ft.) 104,360
Annual Production 21,800,000 Pounds
Production Hrs. Annual 8,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $271,505 12,687,600 kWh $0.02
Electricity Demand $320,870 2,092 kW-months/year $153.38
Electricity Fees $24,682 - $ -
Natural Gas $129,544 21,762 MMBtu $5.95
TOTAL ENERGY COSTS $757,487
RECOMMENDED SAVINGS* $41,644 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,888
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$19,440
Cost:
$122,500
$1,190 151,800 $18,250 76 $1,190
151,800
kWh
$18,250
76
kW-months/year
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,592
Cost:
$1,900
$330 42,000 $1,262 5 $330
42,000
kWh
$1,262
5
kW-months/year
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,450
Cost:
$50,177
$1,334 169,695 $5,116 21 $1,334
169,695
kWh
$5,116
21
kW-months/year
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$186
Cost:
$16,560
$139 17,650 $47 2 $139
17,650
kWh
$47
2
kW-months/year
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,700
Cost:
$300
$2,700 219,200 - - $2,700
219,200
kWh
-
-
kW-months/year
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,130
Cost:
$7,000
$1,478 188,000 $5,652 24 $1,478
188,000
kWh
$5,652
24
kW-months/year
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,488
Cost:
-
$723 92,000 $2,765 12 $723
92,000
kWh
$2,765
12
kW-months/year
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$658
Cost:
$500
$136 1,083 $522 2 $136
1,083
kWh
$522
2
kW-months/year
TOTAL RECOMMENDED Savings:
$41,644
Cost:
$198,937
$8,030 881,428 $33,614 142 $8,030
881,428
kWh
$33,614
142
kW-months/year
TOTAL IMPLEMENTED Savings:
$14,888
Cost:
$52,877
$5,223 523,978 $9,665 40 $5,223
523,978
kWh
$9,665
40
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand