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IAC Assessment: GT0747
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IAC Assessment: GT0747
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IAC Center Georgia Institute of Technology
Assessment Year 2003
Principal Product MOLDED PARTS
NAICS 327110 - Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3261 - Vitreous Plumbing Fixtures
Sales $5,000,000-$10,000,000
# of Employees 110
Plant Area (Sq.Ft.) 9,600,000
Annual Production 519,000,000 Pieces
Production Hrs. Annual 8,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $344,926 5,522,156 kWh $0.06
TOTAL ENERGY COSTS $344,926
RECOMMENDED SAVINGS* $108,182 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,279
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$267
Cost:
$100
$147 6,520 $102 9 $18 - $147
6,520
kWh
$102
9
kW-months/year
$18
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$43,776
Cost:
$270,000
$22,464 993,454 $18,448 1,528 $2,864 - $22,464
993,454
kWh
$18,448
1,528
kW-months/year
$2,864
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$252
Cost:
$350
$139 6,141 $97 8 $16 - $139
6,141
kWh
$97
8
kW-months/year
$16
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,740
Cost:
-
$1,020 45,100 $720 59 - - $1,020
45,100
kWh
$720
59
kW-months/year
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$47,676
Cost:
$9,250
$1,033 36,700 $45,700 1,031 $943 - $1,033
36,700
kWh
$45,700
1,031
kW-months/year
$943
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,358
Cost:
$41,789
$2,593 114,746 $3,409 282 $356 - $2,593
114,746
kWh
$3,409
282
kW-months/year
$356
-
$
07: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$7,662
Cost:
$1,500
$4,217 186,588 $2,944 244 $501 - $4,217
186,588
kWh
$2,944
244
kW-months/year
$501
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$451
Cost:
$135
$171 7,565 $251 21 $29 - $171
7,565
kWh
$251
21
kW-months/year
$29
-
$
TOTAL RECOMMENDED Savings:
$108,182
Cost:
$323,124
$31,784 1,396,814 $71,671 3,182 $4,727 - $31,784
1,396,814
kWh
$71,671
3,182
kW-months/year
$4,727
-
$
TOTAL IMPLEMENTED Savings:
$16,279
Cost:
$43,739
$8,116 359,095 $7,272 602 $891 - $8,116
359,095
kWh
$7,272
602
kW-months/year
$891
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees