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IAC Assessment: GT0752
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IAC Assessment: GT0752
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IAC Center Georgia Institute of Technology
Assessment Year 2003
Principal Product KAOLIN CLAY
NAICS 212324 - Kaolin and Ball Clay Mining
SIC 3295 - Minerals, Ground Or Treated
Sales $50,000,000-$100,000,000
# of Employees 240
Plant Area (Sq.Ft.) 90,000,000
Annual Production 1,100,000 Tons
Production Hrs. Annual 8,568
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,464,515 108,947,000 kWh $0.03
Natural Gas $4,588,835 1,298,032 MMBtu $3.54
TOTAL ENERGY COSTS $8,053,350
RECOMMENDED SAVINGS* $4,094,128 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $440,926
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Other Liquid (non-haz) Other Liquid (haz) Electricity Usage Electricity Fees Natural Gas Other Liquid (non-haz) Other Liquid (haz)
$ kWh $ $ $ MMBtu $ gal $ gal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,786
Cost:
$500
$3,572 119,058 $214 - - - - - - - $3,572
119,058
kWh
$214
-
$
-
-
MMBtu
-
-
gal
-
-
gal
02: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$3,514
Cost:
-
$3,315 110,500 $199 - - - - - - - $3,315
110,500
kWh
$199
-
$
-
-
MMBtu
-
-
gal
-
-
gal
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$8,459
Cost:
$2,000
$7,980 266,000 $479 - - - - - - - $7,980
266,000
kWh
$479
-
$
-
-
MMBtu
-
-
gal
-
-
gal
04: 2.2514 COVER OPEN TANKS Savings:
$308,000
Cost:
$361,000
- - - - $308,000 87,120 - - - - -
-
kWh
-
-
$
$308,000
87,120
MMBtu
-
-
gal
-
-
gal
05: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$211,700
Cost:
$260,000
- - - - $211,700 59,800 - - - - -
-
kWh
-
-
$
$211,700
59,800
MMBtu
-
-
gal
-
-
gal
06: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$1,221,000
Cost:
-
- - - - $2,221,000 627,500 $(-1,000,000) (-500,000,000) - - -
-
kWh
-
-
$
$2,221,000
627,500
MMBtu
$(-1,000,000)
(-500,000,000)
gal
-
-
gal
07: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$129,140
Cost:
$1,200,000
$121,830 4,061,000 $7,310 - - - - - - - $121,830
4,061,000
kWh
$7,310
-
$
-
-
MMBtu
-
-
gal
-
-
gal
08: 2.5196 USE SMALL NUMBER OF HIGH OUTPUT UNITS INSTEAD OF MANY SMALL INEFFICIENT UNITS Savings:
$1,773,429
Cost:
$6,000,000
$379,650 12,955,000 $22,779 - - - - - $1,371,000 241,000 $379,650
12,955,000
kWh
$22,779
-
$
-
-
MMBtu
-
-
gal
$1,371,000
241,000
gal
09: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$435,100
Cost:
$2,070,000
- - $1,226,000 - $(-790,900) (-168,964) - - - - -
-
kWh
$1,226,000
-
$
$(-790,900)
(-168,964)
MMBtu
-
-
gal
-
-
gal
TOTAL RECOMMENDED Savings:
$4,094,128
Cost:
$9,893,500
$516,347 17,511,558 $1,256,981 - $1,949,800 605,456 $(-1,000,000) (-500,000,000) $1,371,000 241,000 $516,347
17,511,558
kWh
$1,256,981
-
$
$1,949,800
605,456
MMBtu
$(-1,000,000)
(-500,000,000)
gal
$1,371,000
241,000
gal
TOTAL IMPLEMENTED Savings:
$440,926
Cost:
$1,561,500
$125,402 4,180,058 $7,524 - $308,000 87,120 - - - - $125,402
4,180,058
kWh
$7,524
-
$
$308,000
87,120
MMBtu
-
-
gal
-
-
gal
Savings
Cost
$ kWh $ $ $ MMBtu $ gal $ gal
Electricity Usage Electricity Fees Natural Gas Other Liquid (non-haz) Other Liquid (haz) Electricity Usage Electricity Fees Natural Gas Other Liquid (non-haz) Other Liquid (haz)