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IAC Assessment: GT0759
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IAC Assessment: GT0759
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IAC Center Georgia Institute of Technology
Assessment Year 2003
Principal Product IRON PIPE
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 360,000
Annual Production 210,000 Tons
Production Hrs. Annual 5,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,467,296 29,506,297 kWh $0.05
Natural Gas $2,012,095 556,670 MMBtu $3.61
Fuel Oil #2 $84,692 1,869 MMBtu $45.31
Other Energy $3,656,430 653,892 MMBtu $5.59
TOTAL ENERGY COSTS $7,220,513
RECOMMENDED SAVINGS* $1,552,145 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $135,215
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Water Consumption Electricity Usage Natural Gas Other Energy Water Consumption
$ kWh $ MMBtu $ MMBtu $ Tgal
01: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$5,870
Cost:
$3,000
$5,870 118,089 - - - - - - $5,870
118,089
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$770,950
Cost:
$340,200
- - - - $760,000 136,260 $10,950 - -
-
kWh
-
-
MMBtu
$760,000
136,260
MMBtu
$10,950
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$33,765
Cost:
$188,200
$33,765 679,367 - - - - - - $33,765
679,367
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$200,910
Cost:
$20,900
$200,910 3,700,000 - - - - - - $200,910
3,700,000
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$157,690
Cost:
$210,000
$157,690 160,524 - - - - - - $157,690
160,524
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
06: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$287,380
Cost:
$24,500
- - $287,380 79,607 - - - - -
-
kWh
$287,380
79,607
MMBtu
-
-
MMBtu
-
-
Tgal
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$5,960
Cost:
$2,190
- - $5,960 1,650 - - - - -
-
kWh
$5,960
1,650
MMBtu
-
-
MMBtu
-
-
Tgal
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$89,620
Cost:
$108,930
- - $89,620 24,825 - - - - -
-
kWh
$89,620
24,825
MMBtu
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$1,552,145
Cost:
$897,920
$398,235 4,657,980 $382,960 106,082 $760,000 136,260 $10,950 - $398,235
4,657,980
kWh
$382,960
106,082
MMBtu
$760,000
136,260
MMBtu
$10,950
-
Tgal
TOTAL IMPLEMENTED Savings:
$135,215
Cost:
$302,320
$39,635 797,456 $95,580 26,475 - - - - $39,635
797,456
kWh
$95,580
26,475
MMBtu
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ Tgal
Electricity Usage Natural Gas Other Energy Water Consumption Electricity Usage Natural Gas Other Energy Water Consumption