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IAC Assessment: GT0762
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IAC Assessment: GT0762
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IAC Center Georgia Institute of Technology
Assessment Year 2003
Principal Product KAOLIN
NAICS 212324 - Kaolin and Ball Clay Mining
SIC 3295 - Minerals, Ground Or Treated
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 300,000
Annual Production 600,000 Tons
Production Hrs. Annual 8,568
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,404,735 123,694,724 kWh $0.02
Electricity Demand $2,358,664 187,494 kW-months/year $12.58
Natural Gas $5,609,263 1,374,680 MMBtu $4.08
TOTAL ENERGY COSTS $10,372,662
RECOMMENDED SAVINGS* $1,291,963 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $886,174
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$153,000
Cost:
-
- - - - - - $153,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$153,000
-
$
-
-
Tgal
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$12,813
Cost:
$700
- - - - $12,813 3,200 - - - - -
-
kWh
-
-
kW-months/year
$12,813
3,200
MMBtu
-
-
$
-
-
Tgal
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$12,072
Cost:
$1,430
- - - - $12,072 3,021 - - - - -
-
kWh
-
-
kW-months/year
$12,072
3,021
MMBtu
-
-
$
-
-
Tgal
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$24,255
Cost:
-
$24,255 728,719 - - - - - - - - $24,255
728,719
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$20,544
Cost:
$32,000
$20,544 617,232 - - - - - - - - $20,544
617,232
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$2,390
Cost:
-
$2,390 63,800 - - - - - - - - $2,390
63,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,070
Cost:
$160
$1,070 32,235 - - - - - - - - $1,070
32,235
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$18,580
Cost:
$19,500
- - - - $17,900 4,480 - - $680 - -
-
kWh
-
-
kW-months/year
$17,900
4,480
MMBtu
-
-
$
$680
-
Tgal
09: 2.2312 MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS Savings:
$711,000
Cost:
$500,000
- - - - $711,000 543,000 - - - - -
-
kWh
-
-
kW-months/year
$711,000
543,000
MMBtu
-
-
$
-
-
Tgal
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$126,034
Cost:
$1,000,000
$104,736 2,760,000 $21,298 3,864 - - - - - - $104,736
2,760,000
kWh
$21,298
3,864
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$210,205
Cost:
$2,700,000
$156,629 4,124,000 $53,576 9,770 - - - - - - $156,629
4,124,000
kWh
$53,576
9,770
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$1,291,963
Cost:
$4,253,790
$309,624 8,325,986 $74,874 13,634 $753,785 553,701 $153,000 - $680 - $309,624
8,325,986
kWh
$74,874
13,634
kW-months/year
$753,785
553,701
MMBtu
$153,000
-
$
$680
-
Tgal
TOTAL IMPLEMENTED Savings:
$886,174
Cost:
$1,502,130
$128,991 3,488,719 $21,298 3,864 $735,885 549,221 - - - - $128,991
3,488,719
kWh
$21,298
3,864
kW-months/year
$735,885
549,221
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Water Consumption