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IAC Assessment: GT0765
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IAC Assessment: GT0765
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IAC Center Georgia Institute of Technology
Assessment Year 2003
Principal Product FURNITURE VENEER
NAICS 321211 - Hardwood Veneer and Plywood Manufacturing
SIC 2435 - Hardwood Veneer And Plywood
Sales $1,000,000-$5,000,000
# of Employees 40
Plant Area (Sq.Ft.) 0
Annual Production 22,500,000 Thousand Feet
Production Hrs. Annual 4,500
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $21,285 825,000 kWh $0.03
Electricity Demand $45,582 3,622 kW-months/year $12.58
Natural Gas $90,879 161,893 MMBtu $0.56
TOTAL ENERGY COSTS $157,746
RECOMMENDED SAVINGS* $86,520 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,100
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Water Consumption Electricity Usage Electricity Demand Natural Gas Other Energy Water Consumption
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal
01: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$3,130
Cost:
-
- - - - $3,130 758 - - - - -
-
kWh
-
-
kW-months/year
$3,130
758
MMBtu
-
-
MMBtu
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,790
Cost:
$1,300
$2,650 96,010 $3,140 256 - - - - - - $2,650
96,010
kWh
$3,140
256
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$940
Cost:
$1,106
$350 12,808 $590 48 - - - - - - $350
12,808
kWh
$590
48
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,180
Cost:
$6,000
$870 31,400 $2,310 188 - - - - - - $870
31,400
kWh
$2,310
188
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
05: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$750
Cost:
-
- - - - $750 138 - - - - -
-
kWh
-
-
kW-months/year
$750
138
MMBtu
-
-
MMBtu
-
-
Tgal
06: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$320
Cost:
-
$130 4,700 $190 16 - - - - - - $130
4,700
kWh
$190
16
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
07: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$1,775
Cost:
$5,450
- - - - - - - - $1,775 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$1,775
-
Tgal
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$420
Cost:
$460
- - - - $420 77 - - - - -
-
kWh
-
-
kW-months/year
$420
77
MMBtu
-
-
MMBtu
-
-
Tgal
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,155
Cost:
$300
- - - - $1,155 212 - - - - -
-
kWh
-
-
kW-months/year
$1,155
212
MMBtu
-
-
MMBtu
-
-
Tgal
10: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$61,630
Cost:
$250,000
- - - - $61,630 16,675 - - - - -
-
kWh
-
-
kW-months/year
$61,630
16,675
MMBtu
-
-
MMBtu
-
-
Tgal
11: 2.4134 REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE Savings:
$7,430
Cost:
$12,000
$5,170 186,975 $12,250 997 - - $(-9,990) (-2,233) - - $5,170
186,975
kWh
$12,250
997
kW-months/year
-
-
MMBtu
$(-9,990)
(-2,233)
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$86,520
Cost:
$276,616
$9,170 331,893 $18,480 1,505 $67,085 17,860 $(-9,990) (-2,233) $1,775 - $9,170
331,893
kWh
$18,480
1,505
kW-months/year
$67,085
17,860
MMBtu
$(-9,990)
(-2,233)
MMBtu
$1,775
-
Tgal
TOTAL IMPLEMENTED Savings:
$12,100
Cost:
$7,300
$3,520 127,410 $5,450 444 $3,130 758 - - - - $3,520
127,410
kWh
$5,450
444
kW-months/year
$3,130
758
MMBtu
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Other Energy Water Consumption Electricity Usage Electricity Demand Natural Gas Other Energy Water Consumption