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IAC Assessment: GT0773
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IAC Assessment: GT0773
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IAC Center Georgia Institute of Technology
Assessment Year 2003
Principal Product SUGAR AND FOOD PACKAGING
NAICS 311999 - All Other Miscellaneous Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 300,000
Annual Production 8,300,000 Pieces
Production Hrs. Annual 4,160
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $314,751 6,869,394 kWh $0.05
Electricity Demand $60,880 15,682 kW-months/year $3.88
Electricity Fees $1,910 - $ -
Natural Gas $9,570 1,595 MMBtu $6.00
TOTAL ENERGY COSTS $387,111
RECOMMENDED SAVINGS* $51,578 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,280
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.8112 COMBINE UTILITY METERS Savings:
$2,232
Cost:
$4,550
- - - - $2,232 - - - -
-
kWh
-
-
kW-months/year
$2,232
-
$
-
-
MMBtu
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,600
Cost:
-
$1,728 49,920 $872 96 - - - - $1,728
49,920
kWh
$872
96
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$460
Cost:
$841
$263 7,730 $197 24 - - - - $263
7,730
kWh
$197
24
kW-months/year
-
-
$
-
-
MMBtu
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,023
Cost:
$1,650
$1,023 - - - - - - - $1,023
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,860
Cost:
$2,500
$5,813 168,000 $3,047 336 - - - - $5,813
168,000
kWh
$3,047
336
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,845
Cost:
$6,250
$2,845 87,400 - - - - - - $2,845
87,400
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,743
Cost:
$11,070
$1,648 47,568 $1,095 120 - - - - $1,648
47,568
kWh
$1,095
120
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,410
Cost:
-
$1,936 69,268 $474 48 - - - - $1,936
69,268
kWh
$474
48
kW-months/year
-
-
$
-
-
MMBtu
09: 2.6122 ADJUST VENTS TO MINIMIZE ENERGY USE Savings:
$3,600
Cost:
$3,200
$878 25,335 $2,722 300 - - - - $878
25,335
kWh
$2,722
300
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,215
Cost:
$33,783
$10,836 304,961 $7,379 816 - - - - $10,836
304,961
kWh
$7,379
816
kW-months/year
-
-
$
-
-
MMBtu
11: 2.5113 USE DIRECT FLAME IMPINGEMENT OR INFRARED PROCESSING FOR CHAMBER TYPE HEATING Savings:
$6,590
Cost:
$30,000
$2,717 47,773 $1,533 168 - - $2,340 390 $2,717
47,773
kWh
$1,533
168
kW-months/year
-
-
$
$2,340
390
MMBtu
TOTAL RECOMMENDED Savings:
$51,578
Cost:
$93,844
$29,687 807,955 $17,319 1,908 $2,232 - $2,340 390 $29,687
807,955
kWh
$17,319
1,908
kW-months/year
$2,232
-
$
$2,340
390
MMBtu
TOTAL IMPLEMENTED Savings:
$19,280
Cost:
$24,370
$12,034 352,888 $5,014 552 $2,232 - - - $12,034
352,888
kWh
$5,014
552
kW-months/year
$2,232
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas