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IAC Assessment: GT0774
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IAC Assessment: GT0774
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IAC Center Georgia Institute of Technology
Assessment Year 2003
Principal Product METAL FINISHING
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 64,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $196,955 4,171,597 kWh $0.05
Natural Gas $157,806 30,862 MMBtu $5.11
TOTAL ENERGY COSTS $409,766
RECOMMENDED SAVINGS* $45,742 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,371
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$8,200
Cost:
-
- - - - $8,200 - - - - - -
-
kWh
-
-
kW-months/year
$8,200
-
$
-
-
MMBtu
-
-
Tgal
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,135
Cost:
$2,700
$1,135 42,419 - - - - - - - - $1,135
42,419
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$7,977
Cost:
$2,500
- - - - - - $5,752 1,127 $2,225 - -
-
kWh
-
-
kW-months/year
-
-
$
$5,752
1,127
MMBtu
$2,225
-
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$164
Cost:
$300
$164 6,132 - 8 - - - - - - $164
6,132
kWh
-
8
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$904
Cost:
$1,549
$904 33,781 - 55 - - - - - - $904
33,781
kWh
-
55
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$290
Cost:
$200
$290 11,023 - - - - - - - - $290
11,023
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$27,072
Cost:
$3,660
$25,753 962,724 $1,319 - - - - - - - $25,753
962,724
kWh
$1,319
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$45,742
Cost:
$10,909
$28,246 1,056,079 $1,319 63 $8,200 - $5,752 1,127 $2,225 - $28,246
1,056,079
kWh
$1,319
63
kW-months/year
$8,200
-
$
$5,752
1,127
MMBtu
$2,225
-
Tgal
TOTAL IMPLEMENTED Savings:
$17,371
Cost:
$4,249
$1,194 44,804 - 55 $8,200 - $5,752 1,127 $2,225 - $1,194
44,804
kWh
-
55
kW-months/year
$8,200
-
$
$5,752
1,127
MMBtu
$2,225
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption