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IAC Assessment: GT0776
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IAC Assessment: GT0776
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IAC Center Georgia Institute of Technology
Assessment Year 2004
Principal Product CARPET YARN
NAICS 313110 - Fiber, Yarn, and Thread Mills
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 310
Plant Area (Sq.Ft.) 247,321
Annual Production 29,750 Thousand Feet
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,408,507 32,341,037 kWh $0.04
Natural Gas $361,839 71,272 MMBtu $5.08
TOTAL ENERGY COSTS $1,799,249
RECOMMENDED SAVINGS* $160,924 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ MMBtu $ $ $ Tgal
01: 2.1111 CONTROL PRESSURE ON STEAMER OPERATIONS Savings:
$1,335
Cost:
-
- - $1,335 263 - - - - -
-
kWh
$1,335
263
MMBtu
-
-
$
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,581
Cost:
$550
$1,581 36,271 - - - - - - $1,581
36,271
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$330
Cost:
$83
- - $330 65 - - - - -
-
kWh
$330
65
MMBtu
-
-
$
-
-
Tgal
04: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$14,283
Cost:
-
$14,283 327,600 - - - - - - $14,283
327,600
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$11,980
Cost:
$13,020
$11,980 274,775 - - - - - - $11,980
274,775
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$649
Cost:
$530
$649 14,874 - - - - - - $649
14,874
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$51,823
Cost:
$73,750
$51,823 1,188,600 - - - - - - $51,823
1,188,600
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
08: 3.4141 REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE Savings:
$37,139
Cost:
$76,240
$12,561 288,101 - - $15,435 - $9,143 - $12,561
288,101
kWh
-
-
MMBtu
$15,435
-
$
$9,143
-
Tgal
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,188
Cost:
$32,362
$14,188 325,412 - - - - - - $14,188
325,412
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
10: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$9,120
Cost:
$16,200
- - $9,120 1,796 - - - - -
-
kWh
$9,120
1,796
MMBtu
-
-
$
-
-
Tgal
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$18,496
Cost:
$100,000
- - $18,496 3,643 - - - - -
-
kWh
$18,496
3,643
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$160,924
Cost:
$312,735
$107,065 2,455,633 $29,281 5,767 $15,435 - $9,143 - $107,065
2,455,633
kWh
$29,281
5,767
MMBtu
$15,435
-
$
$9,143
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ $ $ Tgal
Electricity Usage Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Natural Gas Ancillary Material Cost Water Consumption