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IAC Assessment: GT0784
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IAC Assessment: GT0784
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IAC Center Georgia Institute of Technology
Assessment Year 2004
Principal Product TOOLS
NAICS 332510 - Hardware Manufacturing
SIC 3429 - Hardware, Nec
Sales $10,000,000-$50,000,000
# of Employees 61
Plant Area (Sq.Ft.) 57,000
Annual Production 13,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $241,678 7,192,800 kWh $0.03
Electricity Demand $303,729 32,209 kW-months/year $9.43
Natural Gas $79,414 7,509 MMBtu $10.58
TOTAL ENERGY COSTS $624,821
RECOMMENDED SAVINGS* $178,519 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,776
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,866
Cost:
$1,000
$9,840 292,852 $9,026 879 - - - - - - - - - - $9,840
292,852
kWh
$9,026
879
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,015
Cost:
$1,782
$2,054 61,142 $1,961 184 - - - - - - - - - - $2,054
61,142
kWh
$1,961
184
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$20,500
Cost:
$1,200
- - - - $20,500 1,940 - - - - - - - - -
-
kWh
-
-
kW-months/year
$20,500
1,940
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 3.4141 REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE Savings:
$14,255
Cost:
$35,020
$(-43) (-1,285) $(-40) 4 - - - - - - $8,640 - $5,698 - $(-43)
(-1,285)
kWh
$(-40)
4
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$8,640
-
$
$5,698
-
Tgal
05: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$51,264
Cost:
-
- - $51,264 4,800 - - - - - - - - - - -
-
kWh
$51,264
4,800
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$40,320
Cost:
$5,000
- - $44,640 - - - - - $(-4,320) - - - - - -
-
kWh
$44,640
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-4,320)
-
$
-
-
$
-
-
Tgal
07: 3.4151 MINIMIZE WATER USAGE Savings:
$7,400
Cost:
$1,840
- - - - - - - - - - - - $7,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$7,400
-
Tgal
08: 3.4155 METER WASTE WATER Savings:
$4,010
Cost:
$1,100
- - - - - - $4,010 1,393,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,010
1,393,000
Tgal
-
-
$
-
-
$
-
-
Tgal
09: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$3,685
Cost:
$4,550
$(-3,353) (-99,792) - - $7,038 665 - - - - - - - - $(-3,353)
(-99,792)
kWh
-
-
kW-months/year
$7,038
665
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
10: 2.1111 CONTROL PRESSURE ON STEAMER OPERATIONS Savings:
$14,204
Cost:
$29,000
- - - - $14,204 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$14,204
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$178,519
Cost:
$80,492
$8,498 252,917 $106,851 5,867 $41,742 2,605 $4,010 1,393,000 $(-4,320) - $8,640 - $13,098 - $8,498
252,917
kWh
$106,851
5,867
kW-months/year
$41,742
2,605
MMBtu
$4,010
1,393,000
Tgal
$(-4,320)
-
$
$8,640
-
$
$13,098
-
Tgal
TOTAL IMPLEMENTED Savings:
$50,776
Cost:
$5,140
$9,840 292,852 $9,026 879 $20,500 1,940 $4,010 1,393,000 - - - - $7,400 - $9,840
292,852
kWh
$9,026
879
kW-months/year
$20,500
1,940
MMBtu
$4,010
1,393,000
Tgal
-
-
$
-
-
$
$7,400
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption