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IAC Assessment: GT0792
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IAC Assessment: GT0792
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IAC Center Georgia Institute of Technology
Assessment Year 2004
Principal Product TEXTILE FRABRICS
NAICS 315190 - Other Apparel Knitting Mills
SIC 2253 - Knit Outerwear Mills
Sales $10,000,000-$50,000,000
# of Employees 152
Plant Area (Sq.Ft.) 145,000
Annual Production 60,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $390,497 11,393,729 kWh $0.03
Electricity Demand $183,233 20,927 kW-months/year $8.76
Electricity Fees $27,034 - $ -
Natural Gas $529,116 103,836 MMBtu $5.10
TOTAL ENERGY COSTS $1,129,880
RECOMMENDED SAVINGS* $162,266 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,108
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$21,335
Cost:
$10,000
- - - - $20,935 4,105 - - $400 - -
-
kWh
-
-
kW-months/year
$20,935
4,105
MMBtu
-
-
$
$400
-
Tgal
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$19,495
Cost:
$3,060
$1,010 36,800 $1,335 105 $17,150 3,362 - - - - $1,010
36,800
kWh
$1,335
105
kW-months/year
$17,150
3,362
MMBtu
-
-
$
-
-
Tgal
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,050
Cost:
$616
$2,627 95,892 $2,423 192 - - - - - - $2,627
95,892
kWh
$2,423
192
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$9,228
Cost:
$11,000
- - - - $9,080 1,780 - - $148 - -
-
kWh
-
-
kW-months/year
$9,080
1,780
MMBtu
-
-
$
$148
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,100
Cost:
$75,700
$8,850 320,600 $12,250 920 - - - - - - $8,850
320,600
kWh
$12,250
920
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$41,148
Cost:
$96,250
$13,153 482,100 $20,960 1,650 - - $7,035 - - - $13,153
482,100
kWh
$20,960
1,650
kW-months/year
-
-
MMBtu
$7,035
-
$
-
-
Tgal
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$5,310
Cost:
$8,000
$5,310 267,969 - - - - - - - - $5,310
267,969
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.1111 CONTROL PRESSURE ON STEAMER OPERATIONS Savings:
$39,600
Cost:
$32,100
- - - - $39,600 7,764 - - - - -
-
kWh
-
-
kW-months/year
$39,600
7,764
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$162,266
Cost:
$236,726
$30,950 1,203,361 $36,968 2,867 $86,765 17,011 $7,035 - $548 - $30,950
1,203,361
kWh
$36,968
2,867
kW-months/year
$86,765
17,011
MMBtu
$7,035
-
$
$548
-
Tgal
TOTAL IMPLEMENTED Savings:
$55,108
Cost:
$24,676
$3,637 132,692 $3,758 297 $47,165 9,247 - - $548 - $3,637
132,692
kWh
$3,758
297
kW-months/year
$47,165
9,247
MMBtu
-
-
$
$548
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption