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IAC Assessment: GT0801
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IAC Assessment: GT0801
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IAC Center Georgia Institute of Technology
Assessment Year 2005
Principal Product Plastic Film
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $50,000,000-$100,000,000
# of Employees 92
Plant Area (Sq.Ft.) 125,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $458,658 21,925,000 kWh $0.02
Electricity Demand $581,530 50,573 kW-months/year $11.50
Electricity Fees $81,069 - $ -
Natural Gas $61,057 5,505 MMBtu $11.09
TOTAL ENERGY COSTS $1,182,314
RECOMMENDED SAVINGS* $86,747 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,987
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,040
Cost:
$32,725
$6,450 230,465 $5,590 472 - - - - $6,450
230,465
kWh
$5,590
472
kW-months/year
-
-
$
-
-
MMBtu
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$7,520
Cost:
$32,480
$5,840 208,716 $1,680 142 - - - - $5,840
208,716
kWh
$1,680
142
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$72
Cost:
-
$5 178 - - - - $67 6 $5
178
kWh
-
-
kW-months/year
-
-
$
$67
6
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$775
Cost:
$500
$491 17,540 $284 24 - - - - $491
17,540
kWh
$284
24
kW-months/year
-
-
$
-
-
MMBtu
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,820
Cost:
$500
$1,750 62,455 $1,070 90 - - - - $1,750
62,455
kWh
$1,070
90
kW-months/year
-
-
$
-
-
MMBtu
06: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,780
Cost:
$7,500
$1,780 63,453 - - - - - - $1,780
63,453
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$35,100
Cost:
$15,000
- - $35,100 2,964 - - - - -
-
kWh
$35,100
2,964
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$11,320
Cost:
$10,000
$5,490 152,627 $5,830 990 - - - - $5,490
152,627
kWh
$5,830
990
kW-months/year
-
-
$
-
-
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,950
Cost:
$6,600
$2,950 81,850 - - - - - - $2,950
81,850
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.8112 COMBINE UTILITY METERS Savings:
$12,370
Cost:
-
- - - - $12,370 - - - -
-
kWh
-
-
kW-months/year
$12,370
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$86,747
Cost:
$105,305
$24,756 817,284 $49,554 4,682 $12,370 - $67 6 $24,756
817,284
kWh
$49,554
4,682
kW-months/year
$12,370
-
$
$67
6
MMBtu
TOTAL IMPLEMENTED Savings:
$47,987
Cost:
$48,225
$6,946 248,183 $40,974 3,460 - - $67 6 $6,946
248,183
kWh
$40,974
3,460
kW-months/year
-
-
$
$67
6
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas