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IAC Assessment: GT0802
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IAC Assessment: GT0802
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IAC Center Georgia Institute of Technology
Assessment Year 2005
Principal Product Filters
NAICS 333999 - All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3569 - General Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 96
Plant Area (Sq.Ft.) 78,654
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,900
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $82,345 1,735,360 kWh $0.05
Electricity Demand $52,693 6,139 kW-months/year $8.58
Electricity Fees $201 - $ -
Natural Gas $73,248 10,663 MMBtu $6.87
TOTAL ENERGY COSTS $208,487
RECOMMENDED SAVINGS* $28,240 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,810
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$220
Cost:
$300
$220 7,240 - - - - - - $220
7,240
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$18,100
Cost:
$10,800
$(-13,100) (-432,000) - - $30,900 4,500 $300 - $(-13,100)
(-432,000)
kWh
-
-
kW-months/year
$30,900
4,500
MMBtu
$300
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,610
Cost:
$2,800
$2,610 85,700 - - - - - - $2,610
85,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,610
Cost:
$6,510
$1,310 43,200 $1,300 88 - - - - $1,310
43,200
kWh
$1,300
88
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$1,820
Cost:
$60
- - - - $1,820 265 - - -
-
kWh
-
-
kW-months/year
$1,820
265
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,100
Cost:
-
$1,100 36,200 - - - - - - $1,100
36,200
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,780
Cost:
$5,000
$815 26,800 $965 66 - - - - $815
26,800
kWh
$965
66
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$28,240
Cost:
$25,470
$(-7,045) (-232,860) $2,265 154 $32,720 4,765 $300 - $(-7,045)
(-232,860)
kWh
$2,265
154
kW-months/year
$32,720
4,765
MMBtu
$300
-
$
TOTAL IMPLEMENTED Savings:
$23,810
Cost:
$22,610
$(-9,655) (-318,560) $2,265 154 $30,900 4,500 $300 - $(-9,655)
(-318,560)
kWh
$2,265
154
kW-months/year
$30,900
4,500
MMBtu
$300
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes