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IAC Assessment: GT0805
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IAC Assessment: GT0805
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IAC Center Georgia Institute of Technology
Assessment Year 2005
Principal Product Fiberglass Bathtubs
NAICS 326191 - Plastics Plumbing Fixture Manufacturing
SIC 3088 - Plastics Plumbing Fixtures
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 109,065
Annual Production 32,700 Pieces
Production Hrs. Annual 2,080
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $30,975 861,120 kWh $0.04
Electricity Demand $40,267 49,109 kW-months/year $0.82
Electricity Fees $6,195 - $ -
Natural Gas $106,034 11,937 MMBtu $8.88
TOTAL ENERGY COSTS $183,471
RECOMMENDED SAVINGS* $119,330 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$310
Cost:
$253
$67 2,190 $39 3 - - - - - - $204 - $67
2,190
kWh
$39
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$204
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,451
Cost:
$3,470
$425 13,800 $1,026 80 - - - - - - - - $425
13,800
kWh
$1,026
80
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,375
Cost:
$5,705
$649 21,076 $1,726 134 - - - - - - - - $649
21,076
kWh
$1,726
134
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7122 DISCONNECT BALLASTS Savings:
$1,400
Cost:
$700
$410 13,321 $990 77 - - - - - - - - $410
13,321
kWh
$990
77
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.8112 COMBINE UTILITY METERS Savings:
$4,682
Cost:
$7,000
- - - - - - - - $4,682 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,682
-
$
-
-
$
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$23,800
Cost:
-
- - - - - - $23,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$23,800
-
$
-
-
$
-
-
$
07: 3.7312 IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS Savings:
$11,117
Cost:
$10,000
$3,265 106,000 $7,852 610 - - - - - - - - $3,265
106,000
kWh
$7,852
610
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.5194 REDESIGN PROCESS Savings:
$74,195
Cost:
$46,000
$(-2,464) (-80,000) $(-15,456) (-1,200) $92,115 10,350 - - - - - - $(-2,464)
(-80,000)
kWh
$(-15,456)
(-1,200)
kW-months/year
$92,115
10,350
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$119,330
Cost:
$73,128
$2,352 76,387 $(-3,823) (-296) $92,115 10,350 $23,800 - $4,682 - $204 - $2,352
76,387
kWh
$(-3,823)
(-296)
kW-months/year
$92,115
10,350
MMBtu
$23,800
-
$
$4,682
-
$
$204
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost