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IAC Assessment: GT0813
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IAC Assessment: GT0813
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IAC Center Georgia Institute of Technology
Assessment Year 2005
Principal Product Rubber Tread
NAICS 326211 - Tire Manufacturing (except Retreading)
SIC 3011 - Tires And Inner Tubes
Sales $100,000,000-$500,000,000
# of Employees 135
Plant Area (Sq.Ft.) 475,000
Annual Production 57,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $655,289 17,689,343 kWh $0.04
Electricity Demand $327,644 48,700 kW-months/year $6.73
Electricity Fees $73,984 - $ -
Natural Gas $428,797 48,795 MMBtu $8.79
TOTAL ENERGY COSTS $1,485,714
RECOMMENDED SAVINGS* $82,993 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,760
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$5,381
Cost:
-
- - $5,381 564 - - -
-
kWh
$5,381
564
kW-months/year
-
-
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,360
Cost:
$8,000
- - - - $7,360 1,025 -
-
kWh
-
-
kW-months/year
$7,360
1,025
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,172
Cost:
$565
$1,554 39,752 $618 65 - - $1,554
39,752
kWh
$618
65
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,158
Cost:
$41,528
$14,511 371,129 $3,647 382 - - $14,511
371,129
kWh
$3,647
382
kW-months/year
-
-
MMBtu
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$4,836
Cost:
-
$3,252 83,160 $1,584 166 - - $3,252
83,160
kWh
$1,584
166
kW-months/year
-
-
MMBtu
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$22,247
Cost:
-
$16,674 426,437 $5,573 584 - - $16,674
426,437
kWh
$5,573
584
kW-months/year
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,974
Cost:
$1,250
$12,166 311,144 $4,808 504 - - $12,166
311,144
kWh
$4,808
504
kW-months/year
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,865
Cost:
$3,500
$4,216 107,815 $1,649 173 - - $4,216
107,815
kWh
$1,649
173
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$82,993
Cost:
$54,843
$52,373 1,339,437 $23,260 2,438 $7,360 1,025 $52,373
1,339,437
kWh
$23,260
2,438
kW-months/year
$7,360
1,025
MMBtu
TOTAL IMPLEMENTED Savings:
$62,760
Cost:
$42,778
$43,351 1,108,710 $19,409 2,034 - - $43,351
1,108,710
kWh
$19,409
2,034
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas