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IAC Assessment: GT0814
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IAC Assessment: GT0814
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IAC Center Georgia Institute of Technology
Assessment Year 2005
Principal Product Tire Cord
NAICS 314994 - Rope, Cordage, Twine, Tire Cord, and Tire Fabric Mills
SIC 2296 - Tire Cord And Fabrics
Sales $10,000,000-$50,000,000
# of Employees 172
Plant Area (Sq.Ft.) 1,400,000
Annual Production 10,700,000 Pounds
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,241,254 18,707,376 kWh $0.07
Natural Gas $581,508 92,771 MMBtu $6.27
TOTAL ENERGY COSTS $1,822,762
RECOMMENDED SAVINGS* $414,992 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$39,400
Cost:
$50,000
- - - - - - $39,400 6,290 - - -
-
kWh
-
-
kW-months/year
-
-
$
$39,400
6,290
MMBtu
-
-
$
02: 2.1114 LIMIT AND CONTROL SECONDARY COMBUSTION AIR IN FURNACE Savings:
$235,000
Cost:
$20,000
- - - - - - $235,000 37,400 - - -
-
kWh
-
-
kW-months/year
-
-
$
$235,000
37,400
MMBtu
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$85,200
Cost:
$10,000
- - - - $85,200 - - - - - -
-
kWh
-
-
kW-months/year
$85,200
-
$
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,500
Cost:
$82,400
$21,500 526,000 - - - - - - - - $21,500
526,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.7122 DISCONNECT BALLASTS Savings:
$18,200
Cost:
$15,200
$12,600 288,000 $5,600 762 - - - - - - $12,600
288,000
kWh
$5,600
762
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,292
Cost:
$1,190
$358 8,760 - - - - - - $934 - $358
8,760
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$934
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,600
Cost:
$19,900
$10,600 259,000 - - - - - - - - $10,600
259,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,800
Cost:
-
$3,800 92,800 - - - - - - - - $3,800
92,800
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$414,992
Cost:
$198,690
$48,858 1,174,560 $5,600 762 $85,200 - $274,400 43,690 $934 - $48,858
1,174,560
kWh
$5,600
762
kW-months/year
$85,200
-
$
$274,400
43,690
MMBtu
$934
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost