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IAC Assessment: GT0816
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IAC Assessment: GT0816
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IAC Center Georgia Institute of Technology
Assessment Year 2006
Principal Product Corrugated Boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 137,500
Annual Production 336,759 Thousand Feet
Production Hrs. Annual 6,864
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $231,548 6,107,115 kWh $0.04
Electricity Demand $121,468 13,388 kW-months/year $9.07
Electricity Fees $26,571 - $ -
Natural Gas $510,783 65,949 MMBtu $7.75
TOTAL ENERGY COSTS $890,370
RECOMMENDED SAVINGS* $84,557 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,997
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$15,818
Cost:
$4,500
- - - - $15,818 2,074 - - -
-
kWh
-
-
kW-months/year
$15,818
2,074
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,467
Cost:
$7,195
$5,103 135 $2,364 203 - - - - $5,103
135
kWh
$2,364
203
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,196
Cost:
$1,422
$1,426 37,890 $770 66 - - - - $1,426
37,890
kWh
$770
66
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,351
Cost:
$5,122
$4,767 126,785 $2,584 222 - - - - $4,767
126,785
kWh
$2,584
222
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$31,493
Cost:
$25,500
- - - - $31,493 4,128 - - -
-
kWh
-
-
kW-months/year
$31,493
4,128
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,632
Cost:
$800
$1,825 48,527 $807 69 - - - - $1,825
48,527
kWh
$807
69
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,858
Cost:
$30,000
$3,604 95,857 $6,254 537 - - - - $3,604
95,857
kWh
$6,254
537
kW-months/year
-
-
MMBtu
-
-
$
08: 2.8112 COMBINE UTILITY METERS Savings:
$7,742
Cost:
$2,000
- - - - - - $7,742 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,742
-
$
TOTAL RECOMMENDED Savings:
$84,557
Cost:
$76,539
$16,725 309,194 $12,779 1,097 $47,311 6,202 $7,742 - $16,725
309,194
kWh
$12,779
1,097
kW-months/year
$47,311
6,202
MMBtu
$7,742
-
$
TOTAL IMPLEMENTED Savings:
$27,997
Cost:
$11,844
$8,018 213,202 $4,161 357 $15,818 2,074 - - $8,018
213,202
kWh
$4,161
357
kW-months/year
$15,818
2,074
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes